Coil Spring Suspension Strut and Mounting Bracket
Coil Spring Suspension Strut and Mounting Bracket
Special tools, testers and auxiliary items required
• Spring compressor (V.A.G 1752/1)
• Spring mounting tool (V.A.G 1752/2)
• Spring holder (V.A.G 1752/6)
• Shock absorber set (T10001/3)
• Shock absorber set (T10001/4)
• Shock absorber set (T10001/7)
• Shock absorber set (T10001/11)
Assembly Overview
1 - Nut
• 50 Nm
• Always replace if removed.
2 - Shock Absorber Mounting
3 - Washer
4 - Mounting Bracket
5 - Coil Spring
• Note different types of suspension versions, see vehicle data plate. Refer to => [ Production Control Number (PR Number), Explanations ] Application and ID.
6 - Additional Spring
7 - Protective Sleeve
• On the RS 6, attached to the protective cap and the extra spring.
8 - Protective Cap
9 - Lower Spring Support
10 - Lower Spring Plate
11 - Shock Absorbers
• Note different types of suspension versions, see vehicle data plate. Refer to => [ Production Control Number (PR Number), Explanations ] Application and ID.
• Always release gas and drain malfunctioning shock absorbers before disposal.
Explanations of the production control numbers (PR number), refer to => [ Production Control Number (PR Number), Explanations ] Application and ID.
Shock absorber combination installed in vehicle is indicated by corresponding PR number on vehicle data plate.
Coil Spring, Removing
- Clamp the suspension strut in a vise.
- Pretension coil spring using (V.A.G 1752/1) and (V.A.G 1752/6) until upper suspension strut is free.
- Make sure the coil spring is seated in the (V.A.G 1752/6) - arrow - correctly.
- Remove collar nut of coupling rod using tools (T10001/3) , (T10001/11) and (T10001/7).
- Remove individual components of suspension strut and pretensioned coil spring with (V.A.G 1752/1).
Shock Absorber, Replacing
- Remove protective cap - 1 - and bottom spring washer - 2 -.
- Loosen suspension strut - 3 - using plastic hammer and remove upward.
- Drive the spring plate onto the new shock absorber using a plastic hammer.
Coil Spring, Installing
- Install the lower spring support and protective cap.
- Position the pretensioned coil spring on the lower spring support. End of spring coil must rest against stop - arrow - (permissible play maximum 2 mm).
Install mounting bracket with spring washer onto pre-loaded spring so that spring washer makes contact on end of spring coil - arrow - (permissible play maximum 2 mm).
- Position individual suspension strut components.
- Tighten collar nut using special tools.
- Do not yet release tension on spring.
Mounting Bracket Installation Location
- Install the (V.A.G 1752/2) as shown in the illustration.
- Tension suspension strut with spring compressor vertically in (V.A.G 1752/2).
- Disengage the locking lever and set the pointer to the 0° position - arrow -, then tighten the locking lever.
- Adjust the mounting bracket so the suspension strut adjustment gauge (V.A.G 1752/18-4) for the respective side of the vehicle can be bolted to the mounting bracket.
Left side
- Bolt (V.A.G 1752/18-4) onto mounting bracket - arrows L -.
Right side
- Bolt (V.A.G 1752/18-4) to mounting bracket - arrows R -
- Release the tension in the (V.A.G 1752/1) and remove it.
• When releasing the tension, make sure the ends of the spring lie on the spring support stops in the mounting bracket and the lower spring support.
- Check adjustment, repeat procedure if necessary.
Permissible deviation: ±2°.