Operation CHARM: Car repair manuals for everyone.

Fuel Tank Fuel Pump Module Replacement (NU6)




Fuel Tank Fuel Pump Module Replacement (NU6)

Special Tools

J 45722 Fuel Sender Lock Ring Wrench

For equivalent regional tools, refer to Special Tools (Tools and Equipment).

Removal Procedure




Warning: Refer to Gasoline/Gasoline Vapors Warning (Service Precautions).

1. Remove the fuel tank. Refer to Fuel Tank Replacement (Fuel Tank Replacement).
2. Disconnect the fuel pump electrical connector (1) and the quick connects (2). Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).




3. Use the J 45722 - wrench by turning counter clockwise and remove the lock ring (1).




4. Remove the fuel tank module (1) and the O-ring (2).

Installation Procedure




1. Install a NEW seal (2) and the fuel tank module (1).




2. Use the J 45722 - wrench by turning clockwise and install the lock ring (1).




3. Connect the fuel pump electrical connector (1) and the quick connects (2). Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
4. Install the fuel tank. Refer to Fuel Tank Replacement (Fuel Tank Replacement).