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Home >> Chevrolet >> 2004 >> Malibu L4-2.2L VIN F >> Repair and Diagnosis >> Heating and Air Conditioning >> Housing Assembly HVAC >> Service and Repair
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Housing Assembly HVAC: Service and Repair

HVAC MODULE ASSEMBLY REPLACEMENT

REMOVAL PROCEDURE
1. Remove the instrument panel (I/P) assembly.
2. Remove the recirculation actuator wire harness connector.
3. Remove the air temperature actuator wire harness connector.
4. Remove the mode actuator wire harness connector.
5. Remove the blower motor wire harness connector.
6. Remove the blower motor resistor wire harness connector.
7. Remove the left hand side window defogger outlet duct.




8. Remove the lower floor duct push-in fastener.







9. Remove the HVAC module assembly mounting bolts.




10. Remove the HVAC module assembly.

INSTALLATION PROCEDURE




1. Install the HVAC module assembly.

NOTE: Refer to Fastener Notice in Service Precautions.




2. Install the HVAC module assembly mounting bolts.

Tighten
Tighten the bolts to 5 N.m (44 lb in).

3. Install the lower floor duct push-in fastener.




4. Install the left hand side window defogger outlet duct.




5. Install the blower motor resistor wire harness connector.
6. Install the blower motor wire harness connector.
7. Install the mode actuator wire harness connector.
8. Install the air temperature actuator wire harness connector.
9. Install the recirculation actuator wire harness connector.
10. Install the I/P assembly.
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