40. Cylinder Head Assemble

Cylinder Head Assemble

^ Tools Required
- J 8062 Valve Spring Compressor
- J 9666 Valve Spring Tester
- J 43963 Valve Spring Compressor Adapter





1. Notice: In order to avoid damage, install the spark plugs after the cylinder head has been installed on the engine.

Install NEW cylinder head plugs. Coat the plugs with threadlocker P/N 21485277, or equivalent.





2. Inspect the valve springs.
3. Look for the following conditions when inspecting the valve springs:
^ Expanded height
^ Unparallel spring ends
^ Spring tension using J 9666
^ Any distorted springs should be replaced





4. Assemble the valves.
5. Use the following steps to measure valve runout:
1. Apply a dab of Prussian blue on the entire valve face. Seat the valve but do not rotate it. The Prussian blue traces transferred to the valve seat are an indication of concentricity of the valve seat.
2. Clean all traces of Prussian blue.
3. Apply a dab of Prussian blue on the valve seat and repeat the check. The traces of Prussian blue transferred to the valve face indicates valve face concentricity.
4. Replace the valves, if required.





6. Lubricate the valve stems with engine oil supplement.
7. Install the valves.





8. Install the new valve seals. Fully seat the seals on the valve guides.





9. Install the spring.





10. Install the retainer.
11. Using the J 8062 and the J 43963, compress the valve spring.
12. Install the valve keys.
13. Slowly release the J 8062 and the J 43963 from the valve/spring assembly.
14. Inspect for proper valve key seating.





15. Measure the valve installed height using a ruler. Measure from the base of the valve spring to the top of the valve.
16. Install the remaining valves, springs, and other components.





17. Notice: Refer to Fastener Notice in Service Precautions.

Install the engine coolant temperature sensor.
^ Tighten the bolts to 22 Nm (16 ft. lbs.).