Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

O-Ring Replacement




O-Ring Replacement

Removal Procedure

1. Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure.




2. Remove the O-ring seal from the A/C refrigerant component.
3. Inspect the O-ring seal for signs of damage.
4. Inspect the A/C refrigerant components for damage or burrs. Repair or replace as necessary.
5. Discard the O-ring seal.

Installation Procedure

1. Inspect the new O-ring seal for any sign or cracks, cuts, or damage. Replace if necessary.
2. Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the A/C refrigerant components.

Important: DO NOT allow any of the mineral base 525 viscosity refrigerant oil on the new O-ring seal to enter the refrigerant system.

3. Lightly coat the new O-ring seal and thread fitting with mineral base 525 viscosity refrigerant oil.

Important: DO NOT reuse O-ring seals.

4. Carefully slide the new O-ring seal onto the A/C refrigerant component.




5. The O-ring seal must be fully seated.
6. Assemble the A/C components.
Refer to the appropriate repair procedure.