Fuel Cooler Replacement (Pickup)

Fuel Cooler Replacement (Pickup)

Removal Procedure




1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
2. Disconnect the fuel lines at the cooler (1). Refer to Metal Collar Quick Connect Fitting Service (Metal Collar Quick Connect Fitting Service).
3. Remove the fuel cooler bolts (4, 6).
4. Remove the fuel cooler (1).
5. Remove the fuel cooler support bracket bolt (2, 5), and bracket (3) from the fuel cooler (1), if necessary.

Installation Procedure





Caution: Refer to Fastener Caution (Fastener Caution).

1. Install the fuel cooler support bracket (3), and bolts (2, 5) to the fuel cooler (1), if necessary.

Tighten the bolts to 18 Nm (13 lb ft).

2. Install the fuel cooler (1) to the chassis and crossover.
3. Install the fuel cooler bolts (4, 6).

Tighten the bolts to 18 Nm (13 lb ft).

4. Connect the fuel lines at the fuel cooler (1). Refer to Metal Collar Quick Connect Fitting Service (Metal Collar Quick Connect Fitting Service).
5. Lower the vehicle.
6. Prime the fuel system. Refer to Fuel System Priming (Fuel System Priming).
7. Start the engine. If the engine stalls, repeat the above step.
8. Once the engine starts, inspect for fuel leaks.