Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Catalytic Converter - Removal







REMOVAL - FRONT EXHAUST PIPES

WARNING: THE NORMAL OPERATING TEMPERATURE OF THE EXHAUST SYSTEM IS VERY HIGH. THEREFORE, NEVER ATTEMPT TO SERVICE ANY PART OF THE EXHAUST SYSTEM UNTIL IT IS COOLED. SPECIAL CARE SHOULD BE TAKEN WHEN WORKING NEAR THE CATALYTIC CONVERTER. THE TEMPERATURE OF THE CONVERTER RISES TO A HIGH LEVEL AFTER A SHORT PERIOD OF ENGINE OPERATION TIME.





1. Raise and support the vehicle.
2. Disconnect the oxygen sensor harness connectors (6 and 7).
3. Support the exhaust system.
4. Remove the bolts at the left and right side exhaust manifold flanges (8 and 9).
5. Remove the center exhaust flange bolts (3).
6. Remove the left and right side exhaust pipes from the vehicle (5 and 10).




7. Remove the bolts (1) at the right side exhaust pipe flange.