Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Assembly







ASSEMBLY

1. Install a new output flange seal (12) using Special Tool 9123 Drift.
2. Use a suitable deep socket to drive in the shift shaft bearing (11).
3. Install the mainshaft bearing (7), locking plates (10), and retaining bolts (9). Tighten the bolts to 9 Nm (7 ft. lbs.).
4. Drive in the countershaft bearing (8).
5. Install the reverse gear idler shaft (3).
6. Install the bearing shell (2).
7. Install the bearings (4), reverse gear (5), and the washer (6).
8. Align the retainer bolt (1) in the shell and the idler shaft and install. Tighten the bolt to 20 Nm (15 ft. lbs.).
9. Assemble the geartrain housing. Assembly.
10. Install the transmission. Manual Transmission/Transaxle - Installation.