Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Battery Temperature Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Ignition Switch
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Battery Temperature Sensor
- Clutch Switch
- Ignition Switch
- Neutral Safety Switch
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Application and ID
- Service Intervals
- Severe Service Defined
- Routine Service
- Normal Service
- 7500 MI or 12000 KM
- 15000 MI or 24000 KM
- 22500 MI or 36000 KM
- 30000 MI or 48000 KM
- 37500 MI or 60000 KM
- 45000 MI or 72000 KM
- 52500 MI or 84000 KM
- 60000 MI or 96000 KM
- 67500 MI or 108000 KM
- 75000 MI or 120000 KM
- 82500 MI or 132000 KM
- 90000 MI or 144000 KM
- 97500 MI or 156000 KM
- 105000 MI or 168000 KM
- 112500 MI or 180000 KM
- 120000 MI or 192000 KM
- 127500 MI or 204000 KM
- 135000 MI or 216000 KM
- 142500 MI or 228000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 6000 MI or 9600 KM
- 9000 MI or 14400 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 21000 MI or 33600 KM
- 24000 MI or 38400 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 36000 MI or 57600 KM
- 39000 MI or 62400 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 51000 MI or 81600 KM
- 54000 MI or 86400 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 66000 MI or 105600 KM
- 69000 MI or 110400 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 81000 MI or 129600 KM
- 84000 MI or 134400 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 96000 MI or 153600 KM
- 99000 MI or 158400 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 111000 MI or 177600 KM
- 114000 MI or 182400 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 126000 MI or 201600 KM
- 129000 MI or 206400 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 141000 MI or 225600 KM
- 144000 MI or 230400 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Service and Repair
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Lamps and Indicators - Engine
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
- Application and ID
Description and Operation
Testing and Inspection- Service and Repair
Specifications- Technical Service Bulletins
Tools and Equipment
- Cooling System
- Thermostat Bypass Hose
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Core
- Lamps and Indicators - Cooling System
- Radiator
- Radiator Cap
- Radiator Hose
- Sensors and Switches - Cooling System
- Temperature Gauge
- Temperature Warning Lamp/Indicator
- Thermostat
- Thermostat Housing
- Water Pump
- Description and Operation
- Testing and Inspection
- Service and Repair
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Exhaust System
- Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Battery Temperature Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Ignition Switch
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Air Temperature Sensor ( Ambient / Intake )
- Battery Temperature Sensor
- Body Control Module
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Engine Control Module
- Idle Speed/Throttle Actuator - Electronic
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Battery Temperature Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
Service Precautions- Description and Operation
- Functional Operation
- Inputs and Outputs
- Inputs
- Air Conditioning (A/C) Controls
- Auto Shutdown (ASD) Sense
- Battery Temperature Sensor
- Battery Voltage
- Brake Switch
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Data Link Connector
- Engine Coolant Temperature Sensor
- Five Volt Sensor Supply-Primary
- Five Volt Sensor Supply-Secondary
- Fuel Level Sensor
- Heated Oxygen Sensors
- Ignition Circuit Sense
- Intake Air Temperature Sensor
- Manifold Absolute Pressure (MAP) Sensor
- Oil Pressure Sensor
- Output Shaft Speed Sensor
- Overdrive/Override Switch
- Power Ground
- PTO Switch Sense
- Sensor Return
- Signal Ground
- Speed Control Switches
- Throttle Position Sensor
- Transmission Governor Pressure Sensor
- Transmission Park/Neutral Switch
- Transmission Temperature Sensor
- Vehicle Speed Sensor
- Outputs
- Air Conditioning (A/C) Clutch Relay
- Automatic Shut Down (ASD) Relay
- CCD Bus (+/-) Circuits
- Data Link Connector
- Duty Cycle EVAP Canister Purge Solenoid
- Fuel Injectors
- Fuel Pump Relay
- Generator Field Driver
- Generator Field Source
- Generator Lamp
- Governor Pressure Solenoid
- Idle Air Control (IAC) Motor
- Ignition Coil
- Malfunction Indicator (Check Engine) Lamp
- Overdrive Lamp
- Service Reminder Indicator Lamp
- Speed Control Solenoids
- Tachometer
- Three-Four Shift Solenoid
- Torque Convertor Clutch (TCC) Solenoid
- Transmission Relay
- Inputs
- Modes of Operation
- Inputs and Outputs
- On-Board Diagnostic System
- Functional Operation
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- No Start Test
- NS-SEL No Start Selection Menu
- NS-1A Qualifying A No Start Condition
- NS-2A Checking Fuel System
- NS-3A Checking the Engine Mechanical Systems
- NS-4A Checking Low Fuel Pressure
- NS-5A Checking the Fuel Pump
- NS-6A Repairing A "No Response" Condition
- NS-6B Repairing A "No Response" Condition
- NS-6C Repairing A "No Response" Condition
- NS-6D Repairing A "No Response" Condition
- NS-6E Repairing A "No Response" Condition
- NS-7A Checking Idle Air Control Motor Operation
- NS-7B Checking the Idle Air Control Motor
- NS-7C Checking the Idle Air Control Motor
- NS-7D Checking the Idle Air Control Motor
- NS-7E Checking the Idle Air Control Motor
- NS-8A Repairing A Start and Stall Condition
- NS-9A Repairing A No Crank Condition
- NS-9B Repairing A No Crank Condition
- NS-9C Repairing A No Crank Condition
- NS-10A Qualifying A No Start Condition (8.0L Only)
- NS-14A Checking The Fuel Heater Relay (Diesel)
- NS-15A Checking the Fuel Shutdown Relay and Solenoid (Diesel)
- No Trouble Code (NTC) Tests
- NTC-1A No Trouble Code Menu - Start Here
- NTC-1B No Trouble Code Test Menu
- NTC-2A Checking Secondary Ignition and Timing
- NTC-3A Checking the PCM Power and Ground Circuits
- NTC-4A Checking the Engine Vacuum
- NTC-5A Checking Fuel Delivery
- NTC-6A Checking Engine Coolant Temp Sensor Calibration
- NTC-7A Checking The Throttle Position Sensor
- NTC-8A Checking the MAP Sensor
- NTC-9A Checking the Minimum Idle Air Flow
- NTC-10A Checking Oxygen Sensor Switching
- NTC-10B Checking Oxygen Sensor Switching
- NTC-11A Checking The Oxygen Sensor Heater
- NTC-12A Checking the Idle Air Control Motor
- NTC-12B Checking Idle Air Control Motor
- NTC-13A Checking the Engine Mechanical Systems
- NTC-13B Checking the Engine Mechanical Systems (Diesel)
- NTC-17A Checking the Evaporative Emission System
- NTC-17B Checking the Evaporative Emission System
- NTC-18A Checking the EGR System
- NTC-19A Checking the Intake Air Temperature Sensor
- NTC-20A Checking The Park/Neutral Position Switch
- NTC-29A Checking The Fuel Heater Relay
- NTC-30A Checking the Air Intake Heater #1
- NTC-30B Checking the Air Intake Heater #1
- NTC-31A Checking the Air Intake Heater #2
- NTC-31B Checking the Air Intake Heater #2
- NTC-32A Checking the Wait-To-Start Lamp
- NTC-33A Checking The Water-In-Fuel Lamp & Sensor
- NTC-33B Checking The Water-In-Fuel Lamp & Sensor
- No Start Test
- Scan Tool Testing and Procedures
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
Diagrams- Technical Service Bulletins
- Emission Control Systems
- Air Injection
- Catalytic Converter
- Emissions Maintenance Light
- Evaporative Emissions System
- Positive Crankcase Ventilation
- Diagrams
- Technical Service Bulletins
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Air/Fuel Mixture
- Accelerator Pedal
- Air Cleaner Housing
- Diesel MFI Pump
- Fuel
- Fuel Filler Cap
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pump
- Fuel Pressure
- Fuel Pump Relay
- Description and Operation
- Testing and Inspection
Locations- Service and Repair
- Diagrams
- Technical Service Bulletins
- Fuel Rail
- Fuel Tank
- Fuel Tank Unit
- Idle Speed/Throttle Actuator - Electronic
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Rollover Valve
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Position Sensor
- Turbocharger
- Service Precautions
- Application and ID
- Description and Operation
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Distributor
- Ignition Cable
- Ignition Coil
- Sensors and Switches - Ignition System
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Ignition Switch
- Spark Plug
- Description and Operation
- Testing and Inspection
- Diagrams
- Specifications
- Technical Service Bulletins
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- PROM - Programmable Read Only Memory
- Service Precautions
- Application and ID
- Diagrams
- Technical Service Bulletins
- Tools and Equipment
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Band
- Clutch
- Control Module
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Pan
- Fluid Pressure Sensor/Switch
- Governor
- Lamps and Indicators - A/T
- Output Shaft Bearing/Bushing
- Overdrive Assembly
- Overdrive Indicator Lamp
- Overdrive Switch
- Pressure Regulating Solenoid
- Relays and Modules - A/T
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Indicator - A/T
- Shift Interlock
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Throttle Valve Cable/Linkage
- Torque Converter
- Torque Converter Clutch
- Torque Converter Clutch Relay
- Torque Converter Clutch Solenoid
- Transmission Control System Relay
- Transmission Cooler
- Transmission Position Sensor/Switch
- Transmission Pressure Test Port
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Application and ID
- Description and Operation
- Testing and Inspection
- Flow of Diagnosis
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
Adjustments- Service and Repair
- Procedures
- Removal and Replacement
- Overhaul
- Cleaning and Inspection
- Front Clutch
- Front Servo Piston
- Oil Pump
- Overdrive Unit
- Overrunning Clutch Cam/Overdrive Piston Retainer
- Planetary Gear-Train/Output Shaft
- Rear Clutch
- Rear Servo Piston
- Transmission
- Valve Body
- Disassembly
- Assembly
- Assembly Precaution
- Lower Housing Disassembly
- 3-4 Accumulator Reassembly
- Transfer Plate Assembly
- Upper and Lower Housing Assembly
- Upper Housing Valve and Plug Assembly
- Boost Valve and Brace Assembly
- 3-4 Accumulator Assembly Installation
- Valve Body Final Assembly and Adjustment
- Governor Body, Sensor and Solenoid Assembly
- Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Adapter C-3705
- Bushing Remover/Installer Set C-3887-J
- Cup, Bushing Remover SP-3633, From Kit C-3887-J
- Dial Caliper C-6962
- Dial Indicator C-3339
- Extension Housing Pilot C-3288-B
- Fixture, Engine Support C-3487-A
- Gauge Bar 6311
- Gauge 6312
- Gauge, Throttle Setting C-3763
- Installer C-3995-A
- Installer 6951
- Installer, Front Clutch Bushing SP-5511, From Kit C-3887-J
- Installer, Oil Pump Bushing SP-5118, From Kit C-3887-J
- Installer, Reaction Shaft Bushing SP-5302, From Kit C-3887-J
- Nut, Bushing Remover SP-1191, From Kit C-3887-J
- Oil Cooler Flusher 6906
- Overdrive Piston Seal Installer 8114
- Pressure Gauge C-3292
- Pressure Gauge C-3292SP
- Puller, Slide Hammer C-3752
- Remover 6957
- Remover, Bushing SP-3550, From Kit C-3887-J
- Remover, Front Clutch Bushing SP-3629, From Kit C-3887-J
- Remover, Reaction Shaft Bushing SP-5301, From Kit C-3887-J
- Remover/Installer C-4470
- Retainer 6583
- Seal Installer C-3860-A
- Seal Remover C-3985-B
- Spring Compressor and Alignment Shaft 6227
- Spring Compressor C-3422-B
- Spring Compressor C-3863-A
- Transmission Repair Stand C-3750-B
- Universal Handle C-4171
- Clutch
- Differential Assembly
- Differential Carrier
- Differential Case
- Differential Cover
- Differential Lock
- Fluid - Differential
- Pinion Gear
- Ring Gear
- Seals and Gaskets
- Application and ID
- Description and Operation
- Testing and Inspection
- Adjustments
- Service and Repair
- Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Spreader, Differential W-129-B
- Pilots C-3288-B
- Dial Indicator Set C-3339
- Installer W-162-D
- Installer Set 5041
- Adapter, Ball Stud Installer 6289-12
- Adapter, Bearing Puller C-293-18
- Adapter C-293-3
- Adapter, Bearing Puller C-293-37
- Adapter, Bearing Puller C-293-40
- Adapter, Bearing Puller C-293-62
- Holder C-6719
- Puller, Hub 6790
- Adapters C-293-37
- Adapters C-293-47
- Trac-Lok Tools C-4487
- Installer 5064
- Adapters C-293-62
- Adjustment Rod C-4164
- Installer D-111
- Installer D-146
- Gauge Set 6730
- Arbor Discs 6732
- Button, Bearing Puller DD-914-42
- Dial Indicator C-3339
- Driver C-3716-A
- Gauge Set C-758-D6
- Installer, Bearing Cup 8153
- Installer, Seal 8152
- Puller 938
- Splitter, Bearing 1130
- Holder, Yoke 6719
- Gauge, Pinion Depth Setting 6730
- Guide Pin C-3288-B
- Handle C-4171
- Handle C-4735-1
- Holder C-3281
- Holder 6719
- Holder 6963-A
- Holder 8136
- Installer C-3095
- Installer C-3095-A
- Installer C-3718
- Installer C-3860-A
- Installer C-4076-B
- Installer C-4190
- Installer C-4198
- Installer C-4213
- Installer C-4310
- Installer C-4826
- Installer D-129
- Installer 8108
- Installer 8149
- Installer 8151
- Installer, Ball Stud 6289-5
- Installer, Ball Stud 6752
- Installer, Ball Stud 6760
- Installer, Ball Stud 6761
- Installer, Bearing Cup C-4308
- Remover, Bearing Cup C-4307
- Remover, Pinion Bearing Cup D-159
- Installer, Pinion Seal D-187-B
- Installer, Pinion Yoke D-191
- Installer, Bearing D-389
- Installer, Differential Bearing C-4190
- Installer, Differential Bearing D-156
- Installer, Pinion Bearing Cup D-111
- Installer, Pinion Bearing Cup D-144
- Installer, Pinion Bearing Cup D-146
- Installer, Pinion Bearing W-262
- Installer, Rear Bearing Cup C-4204
- Installer, Seal C-3972-A
- Installer, Seal 8108
- Plug C-293-3
- Press, Ball Joint Remover/Installer C-4212-F
- Puller C-452
- Puller 6790
- Puller/Press C-293-PA
- Receiver, Ball Stud 6289-1
- Receiver, Ball Stud 6756
- Receiver, Ball Stud 6759
- Remover C-452
- Remover C-4309
- Remover C-4828
- Remover D-158
- Remover D-162
- Remover, Ball Stud 6289-3
- Remover, Ball Stud 6757
- Remover, Bearing 6310
- Remover, Pinion Bearing Cup D-147
- Remover, Pinion Bearing Cup D-149
- Remover, Pinion Bearing Cup D-158
- Remover, Pinion Bearing Cup D-162
- Remover/Installer C-4487
- Remover/Installer Set D-354
- Set, Pinion Depth Setting 6730
- Spreader W-129-B
- Studs, Guide C-3288-B
- Trac-Lok Tools 8139
- Wrench C-3281
- Wrench DD-1241-JD
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Bell Housing
- Case
- Counter Gear Bearing
- Drain Plug
- Extension Housing
- Fill Plug
- Fluid - M/T
- Output Shaft Bearing
- Seals and Gaskets
- Shifter M/T
- Description and Operation
- Testing and Inspection
- Locations
- Service and Repair
- NV3500 Manual Transmission
- Service Notes
- Removal and Installation
- Disassembly And Assembly
- Front Housing Removal
- Shift Shaft, Shift Forks and Reverse Idler Segment Removal
- Rear Housing Removal 2WD
- Rear Housing Removal 4WD
- Geartrain Disassembly From Fixture
- Output Shaft Disassembly
- Reverse Idler Disassembly
- Synchro Component Assembly
- Output Shaft Assembly
- Reverse Idler Assembly
- Shift Shaft and Detent Plunger Bushings/Bearings
- Geartrain Assembly In Fixture
- Rear Housing Installation 2WD
- Adapter Housing Installation 4WD
- Reverse Idler Segment Installation
- Shift Shaft, Lever and Bushing and Shift Socket Installation
- Front Housing and Input Shaft Bearing Retainer Installation
- Shift Tower and Lever Assembly Installation
- Cleaning and Inspection
- NV4500 Manual Transmission
- Removal and Installation
- Disassembly
- Assembly
- Service Notes
- Gear Case Assembly
- Countershaft and Reverse Idler Gear Installation
- Adjusting Countershaft End Play
- Shift Lug and Rail Installation
- Mainshaft and Gear-Train Assembly
- Mainshaft and Gear-Train Installation
- Drive Gear and Retainer Installation
- Mainshaft End Play Adjustment
- Countershaft Fifth Gear Synchro Installation
- Mainshaft Fifth Gear Installation
- Cleaning and Inspection
- Fifth-Reverse Shift Fork Pads
- Expansion Plug Replacement
- Shift Cover Vent
- NV3500 Manual Transmission
- Diagrams
- Specifications
- Tools and Equipment
- Remover, Seal C-3985-B
- Installer, Seal C-3972-A
- Remover, Bushing 6957
- Installer, Bushing 6951
- Handle C-4171
- Installer C-4040
- Installer C-4340
- Installer 6061
- Installer, Bearing Cone & 5TH Gear 6446
- Installer, Bearing Cone 6052
- Installer, Bearing Cone 6448
- Installer, Bearing Cup C-4308
- Installer, Bushing 8156
- Installer, Seal C-3860-A
- Installer, Seal 8154
- Jaws and Insert, Sprocket Remover 6453
- Jaws, Bearing Cone (For Puller 6444) 6445
- Jaws, Bearing Cone (For Puller 6444) 6447
- Jaws, Bearing Cone (For Puller 6444) 6449
- Jaws, Bearing Cone (For Puller 6444) 6451
- Jaws, Sprocket Remover (Use With 6444) 6820
- Jaws, 5TH Gear (For Puller 6444) 6459
- Puller, Bearing and Gear 6444
- Remover, Bushing 8155
- Remover, Countershaft Bearing Cup 6454
- Rod, Extension 8161
- Wrench, Fifth Gear Nut 6743
- Wrench, Splined Socket 6441
- Wrench, Splined Socket 6442
- Wrench, Splined Socket 6984
- Wrench, Splined Socket 6993
- Wrench, 5TH Gear Nut 6443
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Application and ID
- Specifications
- Technical Service Bulletins
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- 4WD Switch
- ABS Light
- Braking Sensor/Switch
- Diagnostic Connector - ABS
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
- Service Precautions
- Description and Operation
- Testing and Inspection
- Locations
- Diagrams
- Technical Service Bulletins
- Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Brake Warning Indicator
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
- Service Precautions
- Description and Operation
- Testing and Inspection
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Battery Temperature Sensor
- Clutch Switch
- Ignition Switch
- Neutral Safety Switch
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
- Service Precautions
- Description and Operation
- Testing and Inspection
- Diagrams
- Specifications
- Starting System
- Clutch Switch
- Ignition Switch
- Neutral Safety Switch
- Starter Motor
- Starter Relay
- Application and ID
- Description and Operation
- Testing and Inspection
- Diagrams
- Specifications
- Power and Ground Distribution
- Auxiliary Power Outlet
- Circuit Breaker
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Multiple Junction Connector
- Power Interrupt Connector/Switch
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Sensors and Switches - Power and Ground Distribution
- Diagrams
- Technical Service Bulletins
- Sensors and Switches - Starting and Charging
- Power and Ground Distribution
- Auxiliary Power Outlet
- Circuit Breaker
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Multiple Junction Connector
- Power Interrupt Connector/Switch
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Sensors and Switches - Power and Ground Distribution
- Diagrams
- Technical Service Bulletins
- Steering and Suspension
- Alignment
- Steering
- Center Link
- Front Steering Knuckle
- Pitman Arm
- Power Steering
- Steering Column
- Steering Damper
- Steering Gear
- Steering Wheel
- Tie Rod
- Service Precautions
- Description and Operation
- Testing and Inspection
- Service and Repair
- Technical Service Bulletins
- Tools and Equipment
- Suspension
- Wheels and Tires
- Description and Operation
- Testing and Inspection
- Technical Service Bulletins
- Tools and Equipment
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Compressor HVAC
- Compressor Clutch Relay
- Condenser HVAC
- Control Assembly
- Coupler HVAC
- Evaporator Case
- Evaporator Core
- Expansion Block/Orifice Tube
- Heater Core
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Vacuum Check Valve HVAC
- Vacuum Reservoir HVAC
- Service Precautions
- Description and Operation
- Testing and Inspection
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Restraints and Safety Systems
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Malfunction Lamp / Indicator
- Service Precautions
- Description and Operation
- Testing and Inspection
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Child Seat
- Knee Diverter
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
- Diagrams
- Technical Service Bulletins
- Air Bag Systems
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Antitheft Relay
- Arm/Disarm Switch
- Door Sensor/Switch (For Alarm)
- Ignition Key In Signal
- Keyless Entry
- Keyless Entry Programming Connector
- Keyless Entry Receiver
- Keyless Entry Transmitter
- Description and Operation
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Lock Cylinder Switch
- Security Lamp/Indicator
- Description and Operation
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Cellular Phone
- Citizens Band Radio (CB)
- Radio, Stereo, and Compact Disc
- Compact Disc Player (CD)
- Radio/Stereo
- Speaker
- Testing and Inspection
- Technical Service Bulletins
- Relays and Modules - Accessories and Optional Equipment
- Sensors and Switches - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
- Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Body Control Systems
- Bumper
- Cowl
- Doors, Hood and Trunk
- Frame
- Interior Moulding / Trim
- Locks
- Keyless Entry
- Keyless Entry Programming Connector
- Keyless Entry Receiver
- Keyless Entry Transmitter
- Description and Operation
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Power Locks
- Technical Service Bulletins
- Keyless Entry
- Mirrors
- Heated Element
- Power Mirror Switch
- Description and Operation
- Testing and Inspection
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Paint, Striping and Decals
- Seats
- Child Seat
- Power Seat Motor
- Power Seat Switch
- Seat Cover
- Seat Track
- Description and Operation
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Sensors and Switches - Body and Frame
- Splash Guard
- Unibody
- Technical Service Bulletins
- Cruise Control
- Cruise Control Servo
- Cruise Control Servo Cable
- Cruise Control Switch
- Cruise Control Vacuum Solenoid
- Sensors and Switches - Cruise Control
- Vehicle Speed Sensor/Transducer - Cruise Control
- Description and Operation
- Testing and Inspection
- Diagrams
- Specifications
- Instrument Panel, Gauges and Warning Indicators
- ABS Light
- Audible Warning Device
- Audible Warning Device Control Module
- Brake Warning Indicator
- Check Gauges Lamp
- Cigarette Lighter
- Compass
- Cruise Control Indicator Lamp
- Dashboard / Instrument Panel
- Dimmer Switch
- Door Switch
- Emissions Maintenance Light
- Four Wheel Drive Indicator Lamp
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Air Bag(s) Arming and Disarming
- Instrument Panel Bulb
- Testing and Inspection
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Low Fuel Lamp/Indicator
- Malfunction Indicator Lamp
- Odometer
- Oil Pressure Gauge
- Oil Pressure Sender
- Oil Pressure Warning Lamp/Indicator
- Outside Temperature Display
- Overdrive Indicator Lamp
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Shift Indicator - A/T
- Speedometer Head
- Tachometer
- Temperature Gauge
- Temperature Warning Lamp/Indicator
- Transmission Shift Position Indicator Lamp
- Volt Meter Gauge
- Description and Operation
- Locations
- Technical Service Bulletins
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Clearance Lamp
- Courtesy Lamp
- Ash Tray Lamp
- Courtesy Lamp Bulb
- Glove Box Lamp Switch
- Interior Light Switch
- Description and Operation
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Daytime Running Lamp
- Dimmer Switch
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Hi-Beam Indicator Lamp
- Horn
- Interior Lighting Module
- Key Cylinder Lamp
- License Plate Lamp
- Map Light
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Turn Signals
- Turn Signal Flasher
- Turn Signal Indicator
- Turn Signal Lamp
- Turn Signal Switch
- Description and Operation
- Testing and Inspection
- Diagrams
- Underhood Lamp
- Service Precautions
- Application and ID
- Description and Operation
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Circuit Breaker
- Power Window Lockout Switch
- Power Window Motor
- Power Window Switch
- Window Glass
- Window Seal
- Window Track
- Description and Operation
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Technical Service Bulletins
- Wiper and Washer Systems
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Washer Fluid Level Indicator
- Washer Fluid Level Switch
- Windshield Washer Control Module
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Spray Nozzle
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Control Module
- Wiper Motor
- Wiper Motor Linkage
- Wiper Pivot
- Wiper Relay
- Wiper Switch
- Description and Operation
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Application and ID
- Locations
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Exploded Views
- Connector Views
- Complete Body and Chassis Connector Views
- Sheet 8W-80-1 Group Index
- Sheet 8W-80-2 Group Index
- Sheet 8W-80-3 Group Index
- Sheet 8W-80-4 Group Index
- Sheet 8W-80-5
- Sheet 8W-80-6
- Sheet 8W-80-7
- Sheet 8W-80-8
- Sheet 8W-80-9
- Sheet 8W-80-10
- Sheet 8W-80-11
- Sheet 8W-80-12
- Sheet 8W-80-13
- Sheet 8W-80-14
- Sheet 8W-80-15
- Sheet 8W-80-16
- Sheet 8W-80-17
- Sheet 8W-80-18
- Sheet 8W-80-19
- Sheet 8W-80-20
- Sheet 8W-80-21
- Sheet 8W-80-22
- Sheet 8W-80-23
- Sheet 8W-80-24
- Sheet 8W-80-25
- Sheet 8W-80-26
- Sheet 8W-80-27
- Sheet 8W-80-28
- Sheet 8W-80-29
- Sheet 8W-80-30
- Sheet 8W-80-31
- Sheet 8W-80-32
- Sheet 8W-80-33
- Sheet 8W-80-34
- Sheet 8W-80-35
- Sheet 8W-80-36
- Sheet 8W-80-37
- Sheet 8W-80-38
- Sheet 8W-80-39
- Sheet 8W-80-40
- Sheet 8W-80-41
- Sheet 8W-80-42
- Sheet 8W-80-43
- Sheet 8W-80-44
- Sheet 8W-80-45
- Sheet 8W-80-46
- Sheet 8W-80-47
- Sheet 8W-80-48
- Sheet 8W-80-49
- Sheet 8W-80-50
- Sheet 8W-80-51
- Sheet 8W-80-52
- Sheet 8W-80-53
- Sheet 8W-80-54
- Sheet 8W-80-55
- Sheet 8W-80-56
- Sheet 8W-80-57
- Sheet 8W-80-58
- Sheet 8W-80-59
- Sheet 8W-80-60
- Sheet 8W-80-61
- Sheet 8W-80-62
- Sheet 8W-80-63
- Sheet 8W-80-64
- Sheet 8W-80-65
- Sheet 8W-80-66
- Sheet 8W-80-67
- Sheet 8W-80-68
- Sheet 8W-80-69
- Sheet 8W-80-70
- Power and Ground Distribution
- 4WD Switch
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Audible Warning Device Control Module
- Battery Temperature Sensor
- Brake Light Switch
- Clockspring Assembly / Spiral Cable, Air Bag
- Diagnostic Connector - ABS
- Electronic Brake Control Module
- Neutral Safety Switch
- Overdrive Switch, A/T
- Powertrain Management
- System Diagram
- Air Temperature Sensor ( Ambient / Intake )
- Body Control Module
- Camshaft Position Sensor
- Canister Purge Solenoid
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Engine Control Module
- Fuel Injector
- Fuel Pump
- Idle Speed/Throttle Actuator - Electronic
- Ignition Coil
- Leak Detection Pump, Evaporative System
- Main Relay (Computer/Fuel System)
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Seat Belt Control Module
- Shift Solenoid, A/T
- Torque Converter Clutch Solenoid, A/T
- Transmission Control System Relay, A/T
- Transmission Speed Sensor, A/T
- Wheel Speed Sensor
- Complete Body and Chassis Connector Views
- Electrical Diagrams
- Diagrams By Group Number
- Group Index
- Group 8W-02 Component Index
- Group 8W-10 Power Distribution
- Group 8W-12 Junction Block
- Group 8W-15 Ground Distribution
- Group 8W-20 Charging System
- Group 8W-21 Starting System
- Group 8W-30 Fuel/Ignition System
- Sheet 8W-30-1 Group Index
- Sheet 8W-30-2
- Sheet 8W-30-3
- Sheet 8W-30-4
- Sheet 8W-30-5
- Sheet 8W-30-6
- Sheet 8W-30-7
- Sheet 8W-30-8
- Sheet 8W-30-9
- Sheet 8W-30-10
- Sheet 8W-30-11
- Sheet 8W-30-12
- Sheet 8W-30-13
- Sheet 8W-30-14
- Sheet 8W-30-15
- Sheet 8W-30-16
- Sheet 8W-30-22
- Sheet 8W-30-23
- Sheet 8W-30-24
- Sheet 8W-30-25
- Sheet 8W-30-26
- Sheet 8W-30-27
- Sheet 8W-30-28
- Group 8W-31 Transmission Controls
- Group 8W-33 Vehicle Speed Control
- Group 8W-34 Rear Wheel Antilock Brakes
- Group 8W-35 All Wheel Antilock Brakes
- Group 8W-39 Vehicle Theft Security System
- Group 8W-40 Instrument Cluster
- Group 8W-41 Horn/Cigar Lighter/Power Outlet
- Group 8W-42 Air Conditioning/Heater
- Group 8W-43 Airbag System
- Group 8W-44 Interior Lighting
- Group 8W-45 Central Timer Module
- Group 8W-47 Audio System
- Group 8W-49 Overhead Console
- Group 8W-50 Front Lighting
- Group 8W-51 Rear Lighting
- Group 8W-52 Turn Signals
- Group 8W-53 Wipers
- Group 8W-54 Trailer Tow
- Group 8W-60 Power Windows
- Group 8W-61 Power Locks
- Group 8W-62 Power Mirrors
- Group 8W-63 Power Seats
- Group 8W-67 Restraint System
- Group 8W-70 Splice Information
- Group 8W-80 Connector Pin-Outs
- Sheet 8W-80-1 Group Index
- Sheet 8W-80-2 Group Index
- Sheet 8W-80-3 Group Index
- Sheet 8W-80-4 Group Index
- Sheet 8W-80-5
- Sheet 8W-80-6
- Sheet 8W-80-7
- Sheet 8W-80-8
- Sheet 8W-80-9
- Sheet 8W-80-10
- Sheet 8W-80-11
- Sheet 8W-80-12
- Sheet 8W-80-13
- Sheet 8W-80-14
- Sheet 8W-80-15
- Sheet 8W-80-16
- Sheet 8W-80-17
- Sheet 8W-80-18
- Sheet 8W-80-19
- Sheet 8W-80-20
- Sheet 8W-80-21
- Sheet 8W-80-22
- Sheet 8W-80-23
- Sheet 8W-80-24
- Sheet 8W-80-25
- Sheet 8W-80-26
- Sheet 8W-80-27
- Sheet 8W-80-28
- Sheet 8W-80-29
- Sheet 8W-80-30
- Sheet 8W-80-31
- Sheet 8W-80-32
- Sheet 8W-80-33
- Sheet 8W-80-34
- Sheet 8W-80-35
- Sheet 8W-80-36
- Sheet 8W-80-37
- Sheet 8W-80-38
- Sheet 8W-80-39
- Sheet 8W-80-40
- Sheet 8W-80-41
- Sheet 8W-80-42
- Sheet 8W-80-43
- Sheet 8W-80-44
- Sheet 8W-80-45
- Sheet 8W-80-46
- Sheet 8W-80-47
- Sheet 8W-80-48
- Sheet 8W-80-49
- Sheet 8W-80-50
- Sheet 8W-80-51
- Sheet 8W-80-52
- Sheet 8W-80-53
- Sheet 8W-80-54
- Sheet 8W-80-55
- Sheet 8W-80-56
- Sheet 8W-80-57
- Sheet 8W-80-58
- Sheet 8W-80-59
- Sheet 8W-80-60
- Sheet 8W-80-61
- Sheet 8W-80-62
- Sheet 8W-80-63
- Sheet 8W-80-64
- Sheet 8W-80-65
- Sheet 8W-80-66
- Sheet 8W-80-67
- Sheet 8W-80-68
- Sheet 8W-80-69
- Sheet 8W-80-70
- Group 8W-90 Connector and Ground Locations
- Group 8W-95 Splice Locations
- Power and Ground Distribution
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Audible Warning Device Control Module
- Charging System
- Cigarette Lighter
- Console
- Cruise Control
- Door Switch
- Fuel Gauge
- Fuel Gauge Sender
- Heating and Air Conditioning
- Instrument Cluster / Carrier
- Keyless Entry
- Lighting and Horns
- Mirrors
- Power Locks
- Powertrain Management
- Radio/Stereo
- Restraints and Safety Systems
- Seats
- Starting System
- Trailer Connector
- Transmission Control Systems
- Windows
- Wiper and Washer Systems
- Diagrams By Group Number
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Connectors
- Fuse and Fusible Links
- Grounds
- Splices
- Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Cleaner Housing
- Air Temperature Sensor ( Ambient / Intake )
- Alignment
- Automatic Transmission/Transaxle
- Axle Shaft
- Backup Lamp Switch
- Ball Joint
- Brakes and Traction Control
- System Specifications
- Backing Plate
- Brake Caliper
- Brake Drum
- Brake Hose/Line
- Brake Master Cylinder
- Brake Pad
- Brake Pedal Assy
- Brake Proportioning/Combination Valve
- Brake Rotor/Disc
- Brake Shoe
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Vacuum Brake Booster
- Wheel Cylinder
- Wheel Speed Sensor
- Center Link
- Center Support
- Charging System
- Clutch, M/T
- Compressor Clutch
- Control Arm
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Cruise Control
- Differential Assembly
- Drive/Propeller Shaft
- Engine
- System Specifications
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Camshaft Thrust Plate
- Camshaft, Engine
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belt Tensioner
- Engine Mount
- Engine Oil Drain Plug
- Idler Pulley
- Intake Manifold
- Lifter / Lash Adjuster, Valve
- Oil Pan, Engine
- Oil Pump Cover
- Oil Pump, Engine
- Timing Components
- Engine Control Module
- Exhaust Manifold
- Exhaust Pipe
- Fan Shroud
- Flex Plate
- Flywheel
- Fuel Rail
- Fuel Tank
- Fuel Tank Unit
- Idle Speed
- Idle Speed/Throttle Actuator - Electronic
- Ignition System
- Lateral Stabilizer Rod
- Manifold Pressure/Vacuum Sensor
- Manual Transmission/Transaxle
- Muffler
- Neutral Safety Switch
- Oxygen Sensor
- Pitman Arm
- Power Steering Fluid Cooler
- Power Steering Fluid Reservoir
- Power Steering Line/Hose
- Power Steering Pump
- Radiator
- Stabilizer Bar, Sway Control
- Starter Motor
- Steering Column
- Steering Damper
- Steering Gear
- Steering Wheel
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Suspension Travel Bumper
- Thermostat Housing, Engine Cooling
- Throttle Body
- Throttle Position Sensor
- Tie Rod
- Transfer Case
- Water Pump
- Wheel Bearing
- Wheel Hub
- Wheel Stud / Lug Nut
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
- Technical Service Bulletins
Diagnostic Trouble Codes