Intake Manifold - Installation

INSTALLATION





1. Clean the intake manifold and cylinder head gasket area.
2. Install a new intake manifold gasket.
3. Position the intake manifold and Install the intake manifold capscrews finger tight.





4. Install the fuel rail and the fuel rail manifold capscrews finger tight.
5. Tighten the intake manifold capscrews to 24 Nm (18 ft. lbs.).
6. Connect the high pressure fuel line from the dump/overflow valve.
7. Connect the fuel rail pressure sensor at the rear of the fuel rail manifold (5).
8. Connect the TMAP sensor wire harness connector.
9. Install the intake manifold grid heater wire harness. Tighten the capscrew to 10 Nm (89 in. lbs.).
10. Install the injector fuel lines.Fuel Tube(s) - Installation
11. Tighten the fuel rail mounting capscrews to 24 Nm (18 ft. lbs.).
12. Clean the air inlet gasket area.
13. Clean the intake manifold gasket area.
14. Install the new air intake connection gasket.
15. Install the air inlet to the intake manifold. Tighten the six air inlet mounting capscrews to 24 Nm (18 ft. lbs.).
16. Install the CAC Outlet and Air Inlet tube and tighten the clamps. Charge Air Cooler and Hoses - Installation
17. Install bolt for the oil dipstick tube at the Air Inlet bracket and the retaining nut on the fuel rail. Tighten bolt to 24 Nm (18 ft. lbs.) and the retaining nut to (9 Nm 80 in. lbs.)
18. Clean the gasket area of the air transfer tube.
19. Clean the EGR cooler and EGR control valve gasket area.
20. Using new gaskets, install the air transfer tube.
21. Install the V-band clamps. Tighten the V-band clamps to 10 Nm (89 in. lbs.).
22. Install the P-clip to the bracket. Tighten the mounting capscrew to 24 Nm (18 ft. lbs.).
23. Connect the EGR Valve Actuator wire harness connector.
24. Connect the EGR Temperature sensor wire harness connector.





25. Connect the battery cables (1) and (3).Battery Cables - Installation
26. Start the engine and check for leaks.