Operation CHARM: Car repair manuals for everyone.

Intake Manifold - Removal






REMOVAL





1. Perform the fuel pressure release procedure Service and Repair.
2. Disconnect the negative battery cable (2).





3. Remove the oil fill cap (1).
4. Remove the engine cover (2).





5. Disconnect the electrical connector at the Intake Air Temperature (IAT) sensor (1).
6. Loosen the hose clamp at the air cleaner housing (2).
7. Remove the resonator retaining bolt (3).
8. Loosen the hose clamp at the throttle body (4) and remove the resonator.





9. Disconnect the MAP sensor (1) electrical connector at the rear of the intake manifold.
10. Disconnect the brake booster vacuum hose (2) at the rear of the intake manifold.
11. Disconnect the fuel supply line (3) at the fuel rail.
12. Disconnect the make up air hose (4) at the intake manifold.
13. Disconnect the EVAP vacuum purge hose (5) at the throttle body.
14. Disconnect the electrical connector (6) at the throttle body.
15. Reposition the electrical harness (7).

NOTE: The factory fuel injection electrical harness is numerically tagged (INJ 1, INJ 2, etc.) for injector position identification. If the harness is not tagged, note the electrical connector's location during removal.

16. Disconnect the fuel injector electrical connectors (8) and position aside.





17. Using the sequence shown, remove the intake manifold retaining bolts.
18. Remove the intake manifold.