Operation CHARM: Car repair manuals for everyone.

Intake Manifold - Installation





INSTALLATION





1. Clean all gasket mating surfaces.
2. Using a new gasket, install the intake manifold (2). Tighten bolts to 24 Nm (18 ft. lbs.).
3. Install bolt securing the oil dip stick tube-to-intake manifold and tighten to 24 Nm (18 ft. lbs.).
4. Connect the boost pressure sensor harness connector.
5. Connect the EGR valve harness connector.
6. Connect EGR air flow control valve harness connector.
7. Install the EGR crossover tube Exhaust Gas Recirculation (EGR) Tube - Installation





8. Connect the Charge Air Cooler (CAC) tube (4) to the EGR air flow control valve. Tighten clamp to 11 Nm (97 in. lbs.).
9. Connect both negative battery cables.