Operation CHARM: Car repair manuals for everyone.

Intake Manifold - Installation






INSTALLATION






NOTE: The intake manifold seals (1,3) may be used again, provided no cuts, tears, or deformation have occurred.

1. Inspect the intake manifold seals and replace if necessary.

NOTE: If reinstalling the original manifold, apply Mopar(R) Lock & Seal Adhesive to the intake manifold bolts. Not required when installing a new manifold.

2. If required, apply Mopar(R) Lock & Seal Adhesive to the intake manifold bolts.
3. Position the intake manifold (2).





4. Using the sequence shown, install the intake manifold retaining bolts and tighten to 12 Nm (9 ft. lbs.).
5. Connect the fuel supply line Service and Repair.
6. Connect the brake booster hose and the EVAP purge line.
7. Connect the electrical connectors to the following components:
- Manifold Absolute Pressure (MAP) Sensor
- Fuel Injectors
- Electronic Throttle Control (ETC )





8. Position the air filter housing into the engine compartment.
9. Install the air filter housing retaining bolt (3) and tighten to 5 Nm (44 in. lbs.).
10. Connect the clean air tube to the throttle body and the air filter housing and tighten clamps to 3 Nm (30 in. lbs.).
11. Connect the make up air hose (MUA) (2).
12. Connect the intake air temperature (IAT) sensor (5) electrical connector.





13. Position the engine cover (2) and secure the retaining grommets onto the ball studs.





14. Connect the negative battery cable (1).
15. Start the engine and check for leaks.