Operation CHARM: Car repair manuals for everyone.

Water Pump Replacement




Water Pump Replacement

1. Remove the drive belt Service and Repair.

2. Drain the engine coolant Service and Repair.

3. Remove the drive belt auto-tensioner pulley Drive Belt Auto-Tensioner Removal/Installation.

4. K24Z6 engine: Remove the water pump pulley (A).

K24Z1 engine





K24Z6 engine





5. Remove the six bolts securing the water pump, then remove the water pump (B).

6. Inspect and clean the O-ring groove and mating surface with the water passage.

7. Install the water pump with new O-ring (C) in the reverse order of removal.

8. Clean up any spilled engine coolant.

9. Install the drive belt auto-tensioner pulley Drive Belt Auto-Tensioner Removal/Installation.

10. Refill the radiator with engine coolant, and bleed the air from the cooling system Service and Repair.