Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Return Line: Testing and Inspection




Fuel Line Inspection

Check the fuel system lines, the hoses, the fuel filter, and other components for damage, leaks, and deterioration, and replace them if needed.

NOTE: When installing a new O-ring, apply silicone oil or poly alkylene glycol (PAG) oil to the O-ring, and carefully install it into its proper position.






NOTE: Check all hose clamps, and make sure they are properly positioned and tightened.

*1: Apply silicone grease (PARKER CHRISTO-LUBE) to a new O-ring at the fuel filter housing and the drain plug, and carefully install it into its proper position.

*2: Apply silicone oil or silicone grease (Shinetsu silicone GR 10M) to a new rubber seal, and carefully install it into its proper position.