Operation CHARM: Car repair manuals for everyone.

Radiator Cooling Fan Motor: Service and Repair






Radiator Fan Motor Removal and Installation

Removal

1. Battery Terminal - Disconnection





1. Make sure the ignition switch is in LOCK (0).

2. Disconnect and isolate the negative cable and battery sensor (A) from the battery.

NOTE: Always disconnect the negative side first.

3. Disconnect the positive cable (B) from the battery.

2. Battery





1. Remove the battery setting plate (A) and the battery (B).

3. Battery Base Assembly





1. Remove the harness clamp (A).

2. Remove the battery base (B).

4. Coolant Reservoir





1. Disconnect the coolant reservoir hose (A).

2. Remove the coolant reservoir (B).

5. Radiator Mounting Bracket, Upper Both





1. Remove the radiator mount upper brackets/cushions (A), and the A/C condenser upper mount brackets (B).

6. Bulkhead - Removal





1. Disconnect the connectors (A).

2. Remove the harness clamps (B).





3. Remove the bulkhead (A).

7. A/C Condenser Fan Shroud Assembly





1. Remove the A/C condenser fan shroud assembly (A).

8. Radiator Fan Shroud Assembly





1. Remove the radiator fan shroud assembly (A).

9. Radiator Fan





1. Remove the radiator fan (A) from the radiator fan motor (B).

10. Radiator Fan Motor





1. Remove the radiator fan motor (A) from the radiator fan shroud (B).

Installation

1. Radiator Fan Motor





1. Install the radiator fan motor (A) to the radiator fan shroud (B).

2. Radiator Fan





1. Install the radiator fan (A) to the radiator fan motor (B).

3. Radiator Fan Shroud Assembly





1. Install the radiator fan shroud assembly (A).

4. A/C Condenser Fan Shroud Assembly





1. Install the A/C condenser fan shroud assembly (A).

5. Bulkhead - Installation





1. Install the bulkhead (A).





2. Install the harness clamps (A).

3. Connect the connectors (B).

6. Radiator Mounting Bracket, Upper Both





1. Install the radiator mount upper bracket/cushion (A), and the brackets (B).

7. Coolant Reservoir





1. Install the coolant reservoir (A).

2. Connect the coolant reservoir hose (B).

8. Battery Base Assembly





1. Install the battery base (A).

2. Install the harness clamp (B).

9. Battery





1. Install the battery (A) and the battery setting plate (B).

NOTE: Do not deform the battery setting plate by over-tightening the nuts.

10. Battery Terminal - Reconnection





NOTE: If the battery performs abnormally, test the battery.

1. Clean the battery terminals.

2. Connect the positive cable (A) to the battery.

NOTE: Always connect the positive side first.

3. Connect the negative cable and battery sensor (B) to the battery.

4. Apply multipurpose grease to the terminals to prevent corrosion.