Removal And Installation

WATER OUTLET AND WATER PIPING

Removal and Installation


REMOVAL

1.Remove engine undercover with a power tool.
2.Drain engine coolant from drain plugs on radiator and cylinder block. Draining Engine Coolant and Procedures.

CAUTION:
- Perform this step when the engine is cold.
- Never spill engine coolant on drive belt.
3.Remove engine cover. Exploded View.
4.Remove air duct and air cleaner case assembly. Service and Repair.
5.Remove intake manifold collector. Exploded View.
6.Remove intake manifold. Exploded View.
7.Remove reservoir tank. Exploded View.
8.Remove oil level gauge and guide. Exploded View.
9.Remove radiator hose (upper) and heater hose.
10.Remove water outlet (front) and water outlet pipe.
11.Remove water outlet (rear).
12.Separate engine harness removing their bracket from water outlet (rear).
13.Remove engine coolant temperature sensor if necessary.

CAUTION:
Be careful not to damage engine coolant temperature sensor.
14.Remove water pipe, heater pipe, water bypass pipe, and water outlet (rear).

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:
- Do not reuse O-rings.
- Never allow water outlet (rear) to nip O-rings when installing water outlet pipe and water bypass pipe.
- Securely insert each hose, and install clamp at a position where it does not interfere with the pipe bulge.
- When inserting water outlet pipe and water bypass pipe into water outlet, apply neutral detergent to O-ring.