Disassembly
ENGINE HOOD / DOOR: FRONT DOOR: DISASSEMBLY
DISASSEMBLY
1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG
(a) Using a screwdriver wrapped with protective tape, disengage the 3 claws and remove the front door inside handle bezel plug.
2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
(a) Using a screwdriver wrapped with protective tape, disengage the 2 claws and the 2 clips.
(b) Disconnect the connector and remove the power window regulator master switch assembly.
3. REMOVE DOOR ARMREST COVER
(a) Remove the door armrest cover.
4. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
(a) Using a screwdriver wrapped with protective tape, disengage the 2 clips and claw and remove the front door lower frame bracket garnish.
5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY
(a) Remove the 2 screws.
(b) Remove the clip [A].
(c) Pulling the front door trim board sub-assembly in the direction of the arrow shown in the illustration, disengage the 15 clips [B].
(d) Disconnect the cable and each connector from the back side of the inside handle and remove the front door trim board sub-assembly.
(e) Disengage the 2 claws and separate the front door courtesy light.
6. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER
(a) Remove the front door glass weatherstrip inner as shown in the illustration.
7. REMOVE FRONT DOOR ARMREST SET BRACKET
(a) Remove the 2 screws and the front door armrest set bracket.
8. REMOVE FRONT NO.1 SPEAKER Removal
9. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY Removal
10. REMOVE FRONT DOOR SERVICE HOLE COVER
(a) Disconnect each connector and remove the front door service hole cover.
HINT: Remove the remaining tape on the door side.
11. REMOVE FRONT DOOR GLASS RUN
(a) Connect the power window regulator master switch assembly.
(b) Fully lower the front door glass sub-assembly.
(c) Remove the front door glass run.
12. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
(a) Move the front door glass sub-assembly so that the door glass bolts can be seen.
(b) Remove the 2 bolts.
NOTICE:
After the bolts are removed, the door glass may fall and become deformed.
(c) Remove the front door glass sub-assembly as shown in the illustration.
NOTICE:
Do not damage the door glass.
(d) Disconnect the power window regulator master switch assembly.
13. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY
(a) Disconnect the connector.
(b) Loosen the temporary bolt.
NOTICE:
If the temporary bolt is removed, the front door window regulator may fall and become deformed.
(c) Remove the 5 bolts and the front door window regulator sub-assembly and the power window regulator motor assembly front as a unit.
(d) Remove the temporary bolt from the regulator.
14. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT
(a) Using a "torx" driver (T25), remove the 3 screws and the power window regulator motor assembly front.
15. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER
(a) Remove the bolt and the front door frame sub-assembly rear lower as shown in the illustration.
16. REMOVE FRONT DOOR LOCK ASSEMBLY
(a) Disconnect the connector.
(b) Using a "torx" socket wrench (T30), remove the 3 screws.
(c) Slide the front door lock assembly downward, pull out the link from the outside handle frame, and remove the front door lock assembly and cables as a unit
17. REMOVE DOOR LOCK WIRING HARNESS SEAL
18. REMOVE FRONT DOOR OUTSIDE HANDLE COVER
(a) Remove the hole plug.
(b) Using a "torx" socket wrench (T30), loosen the screw and remove the outside handle cover and the door lock key cylinder as a unit.
HINT: Loosen but do not remove the screw.
19. REMOVE FRONT DOOR HANDLE ASSEMBLY OUTSIDE
(a) Remove the front door handle assembly outside as shown in the illustration.
20. REMOVE FRONT DOOR OUTSIDE HANDLE PAD
(a) Disengage the 3 claws and remove the front door outside handle pad.
21. REMOVE FRONT DOOR OUTSIDE HANDLE PAD REAR
(a) Disengage the 2 claws and remove the front door outside handle pad rear.
22. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Using a "torx" socket wrench (T30), remove the screw.
(b) Disengage the claw and remove the front door outside handle frame sub-assembly.
23. REMOVE FRONT DOOR CHECK COVER
(a) Disengage the pin and remove the front door check cover as shown in the illustration.
24. REMOVE FRONT DOOR CHECK ASSEMBLY
(a) Remove the check cover.
(b) Remove the bolt, 2 nuts, and the front door check assembly.
25. REMOVE FRONT DOOR WEATHERSTRIP
(a) Using the clip remover, remove the 3 clips and disengage the 18 clips and remove the front door weatherstrip.
26. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY
27. REMOVE FRONT DOOR WINDOW FRAME MOULDING REAR