Installation
INSTALLATION
1. INSTALL WATER PUMP ASSEMBLY
(a) Install a new water pump gasket and the water pump assembly with the 16 bolts.
Bolt A - Torque: 21 N-m (214 kgf-cm, 15ft-lbf)
Bolts B and C - Torque: 9.1 N-m (93 kgf-cm, 81in-lbf)
NOTICE:
Make sure that there is no oil on the threads of bolts A. Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.
Adhesive:
Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent
2. INSTALL WATER PUMP PULLEY
(a) Temporarily install the water pump pulley with the 4 bolts.
(b) Using SST, hold the water pump pulley.
SST: 09960-10010
09962-01000
09963-00700
(c) Using SST and union nut wrench, tighten the 4 bolts.
SST: 09961-00950
Torque: 21 N-m (214 kgf-cm, 15ft-lbf)
HINT:
To calculate tightening torque, measure the effective length of the union nut wrench. The effective length of SST (09961-00950) is 15 cm (5.9 in.).
3. INSTALL CRANKSHAFT PULLEY
4. INSTALL V-RIBBED BELT TENSIONER PULLEY
(a) Install the V-ribbed belt tensioner pulley and dust shield with the bolt.
NOTICE:
Be careful when tightening the bolt because its thread is left-handed.
Install the dust shield in the direction shown in the illustration. Failure to do so may cause looseness. Make sure to use the removed bolt. (Do not use another bolt even if it is the same size.)
Torque: 48 N-m (489 kgf-cm, 35ft-lbf)
5. INSTALL WATER INLET HOUSING
(a) Install a new water inlet housing gasket and water outlet pipe O-ring.
(b) Install the water inlet housing with the 2 bolts and nut.
Torque: 10 N-m (102 kgf-cm, 7ft-lbf)
NOTICE:
Be careful not to allow the O-ring to get caught between the parts.
(c) Connect the water hose.
6. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the 2 idler pulley cover plates and idler pulley sub-assemblies with the 2 bolts.
Torque: 43 N-m (438 kgf-cm, 32ft-lbf)
7. INSTALL NO. 1 ENGINE MOUNTING BRACKET FRONT LH
(a) Install the No. 1 engine mounting bracket front LH with the 6 bolts.
Torque: 54 N-m (551 kgf-cm, 40ft-lbf)
(b) Install the return tube sub-assembly to the body with the 2 bolts.
Torque: 7.8 N-m (80 kgf-cm, 69in-lbf)
8. INSTALL ENGINE MOUNTING STAY RH
(a) Install the engine mounting stay RH with bolt.
Torque: 21 N-m (214 kgf-cm, 15ft-lbf)
9. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY
10. INSTALL NO. 2 ENGINE MOUNTING STAY RH
11. INSTALL V-RIBBED BELT
12. ADD ENGINE COOLANT
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
14. INSPECT FOR ENGINE COOLANT LEAK
15. INSTALL V-BANK COVER SUB-ASSEMBLY
16. INSTALL ENGINE ROOM COVER SIDE
17. INSTALL FRONT FENDER APRON SEAL RH
18. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
19. INSTALL NO. 1 ENGINE UNDER COVER
20. INSTALL ENGINE UNDER COVER ASSEMBLY
21. INSTALL FRONT WHEEL RH