Installation

AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

INSTALLATION

1. INSTALL BLOWER ASSEMBLY

(a) Engage the claw to install the blower assembly.
2. INSTALL WIRING AIR INDICATOR HARNESS NO.2 SUB-ASSEMBLY

(a) Install the wiring air indicator harness No. 2 sub-assembly with the 3 screws.
(b) Connect the connectors and clamp.
3. INSTALL AIR DUCT NO.2

(a) Install the air duct No. 2 with the screw.
Torque: 2.5 Nm (25 kgf-cm, 22in-lbf)
4. TEMPORARILY TIGHTEN AIR CONDITIONER UNIT ASSEMBLY

(a) Temporarily tighten the air conditioner unit assembly with the 2 nuts.
HINT: Make sure to hold the air conditioner unit assembly securely as its bracket installation parts may be damaged.

5. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Install the instrument panel reinforcement with the 8 bolts.

Torque: 20 Nm (204 kgf-cm, 15ft-lbf)
(b) Temporarily tighten the air conditioner unit assembly with the 2 nuts and bolt.

6. INSTALL INSTRUMENT PANEL BRACE NO.2 SUB-ASSEMBLY

(a) Install the instrument panel brace No. 2 sub-assembly with the 3 bolts and 2 nuts.
(b) Install the clamps and connect the connectors.
7. INSTALL INSTRUMENT PANEL BRACE NO.1 SUB-ASSEMBLY

(a) Install the instrument panel brace No. 1 sub-assembly with the 3 bolts and 2 nuts.
(b) Install the clamps and connect the connectors.
8. INSTALL INSTRUMENT PANEL BRACKET NO.4
9. INSTALL AIR DUCT NO.1 SUB-ASSEMBLY

(a) Install the air duct No. 1 sub-assembly with the 3 nuts.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
NOTICE:
Tighten the bolts in numerical order shown in the illustration to install the air duct No. 1 sub-assembly.

10. FULLY TIGHTEN AIR CONDITIONER UNIT ASSEMBLY
(a) Fully tighten the air conditioner unit assembly with the 3 bolts and 4 nuts.

Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
NOTICE:
- Tighten the bolts in numerical order shown in the illustration to install the air conditioner unit assembly.
- Install the air conditioner unit assembly so that there is no clearance between the duct and blower assemblies.

11. INSTALL STEERING COLUMN ASSEMBLY (Manual Tilt Type) Installation
12. INSTALL STEERING COLUMN ASSEMBLY (Power Tilt and Power Type) Installation
13. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY (Manual Tilt Type) Installation
14. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY (Power Tilt and Power Type) Installation
15. INSTALL AIR DUCT NO.1

(a) Install the air duct No. 1 with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
16. INSTALL AIR CONDITIONER AMPLIFIER ASSEMBLY
17. INSTALL SHIFT LEVER
HINT:
Installation for U151E, Installation for U151F.

18. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
HINT:
Installation for U151E, Installation for U151F.

19. INSPECT SHIFT LEVER POSITION
20. ADJUST SHIFT LEVER POSITION
HINT:
Installation for U151E, Installation for U151F.

21. INSTALL AIR DUCT REAR NO.1
22. INSTALL AIR DUCT REAR NO.2
23. INSTALL INSTRUMENT PANEL ASSEMBLY
HINT: Refer to the installation procedures for the instrument panel assembly Installation.

24. INSTALL HEATER WATER INLET HOSE
25. INSTALL HEATER WATER OUTLET HOSE
26. INSTALL COOLER REFRIGERANT SUCTION PIPE NO.1

(a) Remove the attached vinyl tape from the hose.
(b) Coat a new O-ring with compressor oil and install it to the hose.
Compressor oil:
ND-OIL 8 or equivalent
NOTICE:
- Do not use any compressor oil other than ND-OIL 8 or equivalent.
- If any compressor oil other than ND-OIL 8 or equivalent is used, compressor motor insulation performance may decrease, resulting in leakage of electric power.

(c) Install the cooler refrigerant suction pipe No. 1 and piping clamp.
HINT:
- Be sure to connect the hose securely.
- After connection, check the fitting for the claw of the piping clamp.

27. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Coat a new O-ring with compressor oil and install it to the pipe.
Compressor oil:
ND-OIL 8 or equivalent
NOTICE:
- Do not use any compressor oil other than ND-OIL 8 or equivalent.
- If any compressor oil other than ND-OIL 8 or equivalent is used, compressor motor insulation performance may decrease, resulting in leakage of electric power.

(c) Install the air conditioning tube and accessory assembly and piping clamp.
HINT:
- Be sure to connect the hose securely.
- After connection, check the fitting for the claw of the piping clamp.

28. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY Installation
29. INSTALL WINDSHIELD WIPER LINK ASSEMBLY Installation
30. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
32. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
33. ADD ENGINE COOLANT
HINT:
Testing and Inspection.

34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
35. CHARGE REFRIGERANT
HINT:
Service and Repair.

36. WARM UP COMPRESSOR
HINT:
Service and Repair.

37. CHECK FOR ENGINE COOLANT LEAKS
HINT:
Testing and Inspection.

38. CHECK FOR LEAKAGE OF REFRIGERANT
HINT:
Service and Repair.

39. PERFORM INITIALIZATION
NOTICE:
Some systems need initialization when disconnecting the cable from the negative battery terminal.