Installation

2GR-FE FUEL: FUEL INJECTOR: INSTALLATION

INSTALLATION

1. INSTALL FUEL INJECTOR ASSEMBLY





(a) Apply a light coat of spindle oil or gasoline to new O-rings, and install them to each injector.





(b) Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts the O-ring.
(c) Push the fuel injector while turning it to install the injector in the fuel delivery pipe.
(d) Position the fuel injector connector outward.
NOTICE:
- Be careful not to twist the O-ring.
- After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.





(e) Install 6 new insulators to the intake manifold.





(f) Place the fuel delivery pipe and the 6 fuel injectors together to the intake manifold.
NOTICE:
Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

(g) Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.
NOTICE:
After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.

(h) Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.
Torque: 21 Nm (214 kgf-cm, 15ft-lbf)





(i) Connect the 6 fuel injector connectors.
2. CONNECT FUEL TUBE SUB-ASSEMBLY





(a) Push in the tube connector to the pipe until the tube connector makes a "click" sound.
- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
- After connecting, check if the fuel tube connector and the pipe are securely connected by pulling on them.

(b) Install the No. 2 fuel pipe clamp.
3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation
4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
5. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY Installation
6. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
7. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
8. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
9. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
11. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
12. ADD ENGINE COOLANT Testing and Inspection
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
14. INSPECT FOR COOLANT LEAK Testing and Inspection
15. INSPECT FOR FUEL LEAK Testing and Inspection
16. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
17. INSTALL ENGINE ROOM COVER SIDE Installation
18. PERFORM INITIALIZATION
(a) Perform initialization procedure Repair Instruction - Initialization.
HINT: Some systems need initialization after reconnecting the cable to the negative battery terminal.