Removal

2GR-FSE FUEL: FUEL PUMP (for High Pressure): REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL Removal

2. REMOVE ENGINE ROOM SIDE COVER LH Removal

3. REMOVE ENGINE ROOM SIDE COVER RH Removal

4. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

5. REMOVE FRONT UPPER FENDER PROTECTOR LH Removal

6. REMOVE FRONT UPPER FENDER PROTECTOR RH

HINT
Removal procedure of the RH side is the same as that of the LH side.

7. REMOVE ROOF DRIP SIDE FINISH MOULDING LH

8. REMOVE ROOF DRIP SIDE FINISH MOULDING RH

HINT
Removal procedure of the RH side is the same as that of the LH side.

9. REMOVE FRONT WIPER ARM HEAD CAP Removal

10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

11. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

12. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

13. DISCHARGE FUEL SYSTEM PRESSURE

HINT
Service Precautions.

14. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

15. DRAIN ENGINE COOLANT Testing and Inspection

16. DISCONNECT NO. 2 VENTILATION HOSE Removal

17. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE Removal

18. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY Removal

19. REMOVE INTAKE AIR SURGE TANK Removal

20. REMOVE INTAKE MANIFOLD Removal

21. DISCONNECT WATER HOSE JOINT Removal

22. REMOVE FUEL PRESSURE PULSATION DAMPER Removal

23. REMOVE NO. 1 FUEL PIPE Removal

24. DISCONNECT NO. 2 FUEL PIPE

(a) Disconnect the fuel high pressure side fuel pump connector.

(b) Fix the union bolt on the fuel pump side in place with a 21 mm wrench. Using a 19 mm union nut wrench, loosen the union and remove the fuel pipe.

NOTICE:
* There must be absolutely no free play in the union on the fuel pump side.
* If the union on the fuel pump side has free play, replace the fuel pump.
(c) Remove the 2 bolts on the delivery pipe side.

NOTICE:
* Do not remove the fuel pipe from the delivery pipe. Only remove the 2 bolts.
* If the No. 2 fuel pipe is accidentally removed, replace its O-ring, No. 1 backup ring and No. 2 backup ring.
25. REMOVE FUEL PUMP ASSEMBLY

(a) Disconnect the fuel hose.

(b) Remove the 2 nuts, fuel pump and fuel pump insulator.