Installation

POWER STEERING: STEERING GEAR (for 2WD): INSTALLATION

1. INSTALL POWER STEERING GEAR ASSEMBLY

(a) Install the power steering gear assembly with the 2 bolts, 2 washers, and 2 nuts.





Torque : 118 Nm (1,200 kgf-cm, 87 ft-lbf)

(b) Install the power steering earth wire to the power steering gear assembly with bolt (B).





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(c) Connect wire harness connector (E) to the power steering gear assembly and securely lock the connector.

(d) Connect 2 wire harness connectors (C) and (D) to the power steering gear assembly.

(e) Install the 2 wire harness clamps to the power steering gear assembly.

(f) Connect the earth wire to the bracket with bolt (A).

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

2. CONNECT TIE ROD END LH

(a) Connect the tie rod end LH to the steering knuckle with the nut.

Torque : 65 Nm (663 kgf-cm, 50 ft-lbf)

(b) Install a new clip.

NOTICE:
If the holes for the clip are not aligned, tighten the nut up to 60° further.

3. CONNECT TIE ROD END RH

HINT
Perform the same procedure as for the LH side.

4. CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY

(a) Align the matchmarks on the steering sliding yoke sub-assembly and the power steering gear assembly.





(b) Install bolt (A) and tighten the 2 bolts.





Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

5. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR

(a) Install the front lower suspension member protector to the front suspension cross member with the 4 bolts.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

6. INSTALL NO. 2 ENGINE UNDER COVER

7. INSTALL ENGINE UNDER COVER

8. INSTALL FRONT WHEELS

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

10. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

11. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT
Front Wheel Alignment

12. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT

HINT
Programming and Relearning