Installation

AXLE: FRONT AXLE HUB: INSTALLATION

1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 2WD)

(a) Install the front axle hub sub-assembly and front disc brake dust cover with the 4 bolts.

Torque : 69 Nm (702 kgf-cm, 51 ft-lbf)

2. INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 4WD)

(a) Install the front drive shaft assembly to the front axle hub sub-assembly.

(b) Install the front axle hub sub-assembly and front disc brake dust cover with the 4 bolts.

Torque : 69 Nm (702 kgf-cm, 51 ft-lbf)

NOTICE:
Be careful not to damage the front drive shaft boot.

3. INSTALL FRONT AXLE HUB NUT (for 4WD)

(a) Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

NOTICE:
* Be sure to perform this work for a new drive shaft.
* Keep the threaded parts free of oil and foreign objects.
(b) Using the socket wrench (30 mm), install a new front axle hub nut.

Torque : 294 Nm (2,998 kgf-cm, 217 ft-lbf)

HINT
Stake the nut after inspecting for looseness and runout in the following steps.

4. INSPECT FRONT AXLE HUB BEARING FOR LOOSENESS Front Axle Hub

5. INSPECT FRONT AXLE HUB FOR RUNOUT Front Axle Hub

6. INSTALL FRONT DISC Reassembly

7. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY (for 2WD)

(a) Install the brake caliper assembly and new No. 1 caliper plates to the steering knuckle with 2 new bolts. (for 4GR-FSE)

Torque : 78 Nm (799 kgf-cm, 58 ft-lbf)

NOTICE:
* Do not twist the front brake hose when installing the front disc brake caliper.
* Make sure that there are no foreign objects or damage to the threads of the bolts.
* Do not overtighten the bolts because the steering knuckle is made of aluminum and may be damaged easily.
(b) Install the brake caliper assembly to the steering knuckle with 2 new bolts. (for 2GR-FSE)

Torque : 78 Nm (799 kgf-cm, 58 ft-lbf)

NOTICE:
* Do not twist the front brake hose when installing the front disc brake caliper.
* Make sure that there are no foreign objects or damage to the threads of the bolts.
* Do not overtighten the bolts because the steering knuckle is made of aluminum and may be damaged easily.
8. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY (for 4WD)

(a) Install the brake caliper assembly and new No. 1 caliper plates to the steering knuckle with 2 new bolts.

10. CONNECT FRONT SPEED SENSOR (for 2WD)

(a) Connect the speed sensor connector to the seed sensor front.

NOTICE:
Do not twist the sensor wire.

11. INSTALL FRONT SPEED SENSOR (for 4WD)

(a) Install the speed sensor to the steering knuckle with the 2 bolts.

Bolt (A) - Torque : 14 Nm (140 kgf-cm, 10 ft-lbf)

Bolt (B) - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
* Prevent foreign matter from adhering to the speed sensor.
* Be careful not to damage the speed sensor.
* Do not twist the sensor wire when installing the speed sensor.
12. INSTALL FRONT WHEEL

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

13. CHECK FOR SPEED SENSOR SIGNAL

(a) Check for the speed sensor signal Test Mode Procedure.