Installation

BRAKE: REAR BRAKE: INSTALLATION

NOTICE:
While the battery is connected, even if the engine switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal and open/close the doors while the battery is connected.

HINT
* Use the same procedure for the RH and LH sides.
* The procedure listed below is for the LH side.
1. INSTALL REAR DISC

NOTICE:
The disc has an identification mark. Make sure of the identification mark when installing the disc.

HINT
The disc has no identification mark. The disc can be installed to the LH or RH side.

(a) While aligning the matchmarks, install the rear disc.

HINT
When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

2. ADJUST PARKING BRAKE SHOE CLEARANCE Adjustments

3. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

4. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH

(a) Install the disc brake caliper with 2 new bolts.

Torque : 86 Nm (877 kgf-cm, 63 ft-lbf)

5. CONNECT REAR BRAKE FLEXIBLE HOSE

(a) Connect the flexible hose with the union bolt and a new gasket.

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

NOTICE:
Install the flexible hose lock securely in the lock hole in the disc brake caliper.

6. INSTALL REAR DISC BRAKE PAD KIT

NOTICE:
* When replacing worn pads, the anti-squeal shims must be replaced together with the pad.
* Install each shim in the correct position and facing the correct direction.
* Install each pad as shown in the illustration below.
* There should be no oil or grease on the friction surfaces of the pads and disc.
* When the brake pedal is first depressed after replacing the brake pad, DTC C1341, C1342, C1343 and/or C1344 may be output. As there is no malfunction, clear the DTC(s).
(a) Install the pad wear indicator wire and a new retainer to the inner pad.

(b) Attach the 3 clamps (labeled A) and bleeder plug cap (labeled B).

HINT
Install the spring lock securely in the groove of the pad.

(e) Apply disc brake grease to the sides of the 2 No. 1 anti-squeal shims that contact the disc brake pad.

NOTICE:
Do not apply grease to the sides of the 2 No. 1 anti-squeal shims that contact the No. 2 anti-squeal shims.

(f) Install the No. 1 and No. 2 anti-squeal shims to each pad.

(g) Install the 2 pads to the disc brake caliper.

(h) Install the rear disc brake anti-rattle spring to the disc brake caliper. And then while pressing the area labeled A, install the 2 rear disc brake anti-rattles with hole pins (labeled B).

NOTICE:
The anti-rattle springs can be used again if they have sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.

(i) While pressing the area labeled A, slightly pull out the hole pin (labeled B) from the brake caliper, and install the pin hold clip.

NOTICE:
The pin hold clip can be used again if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign particles cleaned off.

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Testing and Inspection.

8. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

9. BLEEDING PRECAUTION

CAUTION:
Be sure to read the "PRECAUTION" thoroughly before bleeding Service Precautions.

10. FILL RESERVOIR WITH BRAKE FLUID Procedures

11. BLEED BRAKE SYSTEM Procedures

12. INSPECT AND ADJUST BRAKE FLUID LEVEL IN RESERVOIR Service and Repair

13. INSPECT FOR BRAKE FLUID LEAK

14. INSTALL REAR WHEEL Installation

15. CLEAR DTC

(a) Clear the DTCs Reading and Clearing Diagnostic Trouble Codes.

16. CHECK FOR DTC

(a) If any DTC is output, perform the troubleshooting for that DTC Reading and Clearing Diagnostic Trouble Codes.

17. PERFORM PARKING BRAKE BEDDING

(a) Perform the parking brake bedding Programming and Relearning.