Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation





2ZR-FXE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION

1. INSTALL INTAKE MANIFOLD

(a) Install a new No. 1 intake manifold to head gasket to the intake manifold.

(b) Install the intake manifold with the 2 bolts and 2 nuts.

Torque : 28 Nm (285 kgf-cm, 21 ft-lbf)

(c) Connect the fuel vapor feed hose and ventilation hose.

(d) Install a new O-ring to the engine oil level dipstick guide sub-assembly.

(e) Apply a light coat of engine oil to the O-ring.

(f) Install the engine oil level dipstick guide sub-assembly with the 2 bolts and connect the wire harness clamp.





Bolt (A) - Torque : 28 Nm (285 kgf-cm, 21 ft-lbf)

Bolt (B) - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(g) Install the engine oil level dipstick.

(h) Connect the 2 wire harness clamps and 3 connectors.





2. INSTALL PURGE VSV Installation

3. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR Installation

4. INSTALL EGR PIPE ASSEMBLY Installation

5. INSTALL THROTTLE BODY ASSEMBLY

Installation