Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair




16 14 015 - Removing and installing/replacing fuel pump with fuel level sensor





Special tools required:
- 16 1 020 16 1 020 Pin Wrench





Necessary preliminary tasks:
- Draw off fuel from fuel tank Procedures
- Remove rear seat Service and Repair





Push trim panel (1) forward.
Unscrew nuts (2).
Tightening torque, 16 11 2AZ 16 11 Fuel Tank and Mounting Parts.
Remove cover (3).





Disconnect plug connection.





Release screw cap with special tool 16 1 020 16 1 020 Pin Wrench.

Installation:
Replace rubber seal.
Tightening torque, 16 14 1AZ 16 14 Fuel Pump.





Raise unit.
Remove locking clip of line connection.
Detach lines (1) and plug (2) from sensor unit.
Carefully lift sensor unit out of tank.
Catch dripping fuel in a suitable container.





Installation:
When installing fuel level sensor, make sure lug (1) engages in recess (2) on tank.