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604019 Removing and installing panel of panorama roof


WM 604019 Removing and installing panel of panorama roof

Tools





Technical values






Removing panel of panorama roof

Removing panel 1 of panoramic roof









1. Fully open panels 1 and 2 of panoramic roof
2. Unclip cover -16- ( -Arrow A- ) and pull out to the rear ( -Arrow B- ).





3. Unscrew fastening screws -7- and lay air deflector aside -5-.





4. Unscrew fastening screw -8- at end stop -9-.





5. Unscrew fastening screw -10- of front mount -11-.





6. Press guide -12- gently outwards ( -Arrow A- ), disengage stop -13- together with guide pin from the guide -12- and remove panel -1- ( -Arrow B- ).





7. Remove plastic washer -14- from guide pin.

Removing panel 2 of panoramic roof









1. Fully open panel 3 of panoramic roof.
2. Move panel 2 of panoramic roof to tilting position.
3. Undo fastening screws -6-.





4. Remove panel -2- of panoramic roof.





Removing panel 3 of panoramic roof









1. Move panel 3 of panoramic roof to ventilation position.
2. Move panel 2 of panoramic roof to tilting position.
3. Undo fastening screws -6-.





4. Press air deflector -7- to the front ( -Arrow A- ) and remove together with panel -3- of panoramic roof.





Removing rear wind deflector

1. Swing air deflector -7- together with the spring -8- outwards in a downward direction.





2. Remove plastic washer -9-.
3. Twist spring -8- ( -Arrow A- ) and remove from bolt of air deflector -7-.






Installing panel of panorama roof

Installing rear wind deflector

1. Push and twist spring -8- onto bolt of air deflector -7- ( -Arrow A- ).





2. Push on plastic washer -9-.





3. Position air deflector -7- together with the spring -8- and swing in upwards.

Installing panel 3 of panoramic roof









1. Insert panel -3- of panoramic roof and engage air deflector -7- on the fixed panel -4-.





2. Screw in fastening screws -6- and tighten so that panel 3 of panoramic roof can still be moved easily.





3. Fully close panels 2 and 3 of panoramic roof and check adjustment of panel 3, correcting if necessary. => 604019 Removing and installing panel of panoramic roof - section on "adjusting"

Installing panel 2 of panoramic roof









1. Insert panel -2- of panoramic roof.





2. Screw in fastening screws -6- and tighten so that panel 2 of panoramic roof can still be moved easily.





3. Fully close panels 2 and 3 of panoramic roof and check adjustment of panel 2, correcting if necessary. => 604019 Removing and installing panel of panoramic roof - section on "adjusting"

Installing panel 1 of panoramic roof









1. Push plastic washer -14- onto guide pin of stop -13-.





2. Insert panel -1-.
3. Press guide -12- gently outwards ( -Arrow A- ) and engage stop -13- together with guide pin in the guide -12- ( -Arrow B- ).
4. Counter front bearing -11- , screw in fastening screw -10- and tighten so that panel 1 of panoramic roof can still be moved easily.





5. Position end stop -9- , counter, screw in fastening screw -8- and tighten so that panel 1 of panoramic roof can still be moved easily.





6. Position air deflector -5- , screw in fastening screws -7- and tighten to the specified tightening torque. => Tightening torque: 2 ftlb.+/-0.5 ftlb.





7. Fully close panels 1 and 2 of panoramic roof and check adjustment of panel 1, correcting if necessary. => 604019 Removing and installing panel for panoramic roof - section on "adjusting"
8. Insert cover guide -16- into mounting -15- and slide it in ( -Arrow A- ).





9. Clip in cover -16- ( -Arrow B- ).
10. Fully open panels 1 and 2 of panoramic roof.

Adjusting panel of panorama roof

Adjusting panel 3 of panorama roof









1. Adjust height -Y- and gap -Z- on panorama roof panel -3- at the rear.=> Adjustment value: 1 mm+/-0.5 mm => Adjustment value: approx. 7.1 mm





2. Tighten fastening screw -6C- to the specified tightening torque. => Tightening torque: 4 Nm (3 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)
3. Tighten fastening screw -6B- to specified tightening torque. => Tightening torque: 3 Nm (4 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)
4. Adjust height -X- and gap -Z- on panorama roof panel -3- at the front.=> Adjustment value: 1 mm+/-0.5 mm => Adjustment value: approx. 7.1 mm





5. Tighten fastening screw -6A- to the specified tightening torque. => Tightening torque: 4 Nm (3 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)

Adjusting panel 2 of panorama roof









1. Adjust height -Y- and gap -Z- on panorama roof panel -2- at the rear.=> Adjustment value: 1 mm+/-0.5 mm => Adjustment value: approx. 7.1 mm





2. Tighten fastening screw -6C- to the specified tightening torque. => Tightening torque: 4 Nm (3 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)
3. Tighten fastening screw -6B- to the specified tightening torque. => Tightening torque: 4 Nm (3 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)
4. Adjust height -X- and gap -Z- on panorama roof panel -2- at the front.=> Adjustment value: 1 mm+/-0.5 mm => Adjustment value: approx. 7.1 mm





5. Tighten fastening screw -6A- to the specified tightening torque. => Tightening torque: 4 Nm (3 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)

Adjusting panel 1 of panorama roof









1. Adjust height -X- on panorama roof panel -1- at the front.=> Adjustment value: 0.5 mm+/-0.5 mm





2. Tighten fastening screws -10- to the specified tightening torque. => Tightening torque: 4 Nm (3 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)
3. Adjust height -Y- and gap -Z- on panorama roof panel -1- at the rear.=> Adjustment value: 1 mm+/-0.5 mm => Adjustment value: approx. 7.1 mm





4. Tighten fastening screw -8A- to the specified tightening torque. => Tightening torque: 4 Nm (3 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)
5. If necessary, loosen fastening screw -8B- as well, adjust height -Y- and tighten fastening screw -8B- to the specified tightening torque. => Tightening torque: 4 Nm (3 ftlb.)+/-0.5 Nm (+/-0.5 ftlb.)

Replacing seal for panel of panoramic roof

1. Pull protective paper off adhesive film -10-.





2. Centre adhesive film -10- evenly over the joint and affix to frame from below.
3. Using sealant Terosstat 9220 00000 , apply a sealing bead -11- on the adhesive film -10-.





4. Turn over the adhesive film -10- and place it on the sealing bead -11- from above.





5. Press down evenly on the adhesive film -10-.