Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal
6. Intake Manifold Removal
7. Camshaft Cover Removal
8. Engine Front Cover and Oil Pump Removal
9. Timing Chain and Tensioner Removal
10. Intake Camshaft, Follower, and Adjuster Removal
11. Exhaust Camshaft, Follower, and Adjuster Removal
12. Balance Shaft Drive Chain and Tensioner Removal
13. Balance Shaft Removal
14. Water Pump Removal
15. Cylinder Head Removal
16. Oil Pan Removal
17. Piston, Connecting Rod, and Bearing Removal
18. Lower Crankcase Removal
19. Crankshaft and Bearing Removal
20. Engine Block Disassemble
21. Engine Block Cleaning and Inspection
22. Cylinder Honing
23. Crankshaft Balancer Cleaning and Inspection
24. Engine Flywheel Cleaning and Inspection
25. Crankshaft and Bearing Cleaning and Inspection
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearing Cleaning and Inspection
28. Piston and Connecting Rod Assemble
29. Camshaft Cleaning and Inspection
30. Timing Chain and Sprockets Cleaning and Inspection
31. Balance Shaft Cleaning and Inspection
32. Balance Shaft Drive Chain and Sprockets Cleaning and Inspection
33. Cylinder Head Disassemble
34. Cylinder Head Cleaning and Inspection
35. Valve and Seat Grinding
36. Cylinder Head Assemble
37. Oil Pump Disassemble
38. Oil Pump Assemble
39. Intake Manifold Cleaning and Inspection
40. Exhaust Manifold Cleaning and Inspection
41. Oil Pan Cleaning and Inspection
42. Thread Repair
43. Service Prior to Assembly
44. Engine Block Assemble
45. Crankshaft and Bearing Installation
46. Lower Crankcase Installation
47. Crankshaft Rear Oil Seal Installation
48. Piston, Connecting Rod, and Bearing Installation
49. Cylinder Head Installation
50. Intake Camshaft, Follower, and Adjuster Install
51. Exhaust Camshaft, Follower, and Adjuster Install
52. Balance Shaft Installation
53. Water Pump Installation
54. Balance Shaft to Engine Timing
55. Balance Shaft Drive Chain and Tensioner Install
56. Timing Chain, Sprockets, Tensioner Installation
57. Crankshaft Front Oil Seal Installation
58. Engine Front Cover and Oil Pump Installation
59. Oil Pan Installation
60. Crankshaft Balancer Installation
61. Camshaft Cover Installation
62. Oil Filter and Adapter Installation
63. Intake Manifold Installation
64. Exhaust Manifold Installation
65. Oil Level Indicator and Tube Installation
66. Engine Flywheel Installation
67. Engine Prelubing