Operation CHARM: Car repair manuals for everyone.

63. Intake Manifold Installation



Intake Manifold Installation





Notice: Refer to Fastener Notice.

1. Install the intake manifold studs in the manifold face.

Tighten the intake manifold studs to 5 N.m (44 lb in).




2. Install a new intake manifold gasket on the intake manifold.
3. Install the intake manifold.
4. Install the intake manifold bolts and nuts. Follow the tightening sequence.

Tighten the bolts and nuts to 10 N.m (89 lb in).




5. Lubricate the fuel injector tip insulators with engine oil.
6. Install new fuel injector tip insulators.




7. Lubricate the fuel injector oil rings with engine oil.
8. Install the fuel rail assembly.
9. Install the fuel rail stud.

Tighten the stud to 10 N.m (89 lb in).




10. Install a new throttle body gasket.
11. Install the throttle body.
12. Install the throttle body bolts.

Tighten the bolts to 10 N.m (89 lb in).





Important: Ensure that the rear metal tab of the EVAP canister valve is resting on the power steering pump metal body.

13. Install the EVAP canister valve (2).

Tighten the EVAP canister valve to 22 N.m (16 lb ft).

14. Install the EVAP canister valve tube (1).