Installation

2GR-FE COOLING: THERMOSTAT: INSTALLATION

1. INSTALL THERMOSTAT

(a) Install a new gasket to the thermostat.





(b) Install the thermostat with the jiggle valve facing up.

HINT
The jiggle valve may be set within 10° on either side of the prescribed position.

2. INSTALL WATER INLET

(a) Install the water inlet with the 2 nuts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the idler pulley cover plate, No. 2 idler pulley cover plate and No. 2 idler pulley sub-assembly with the bolt.





Torque : 54 Nm (550 kgf-cm, 40 ft-lbf)

HINT
Plate diameter:

Idler pulley cover plate: 33.6 mm (1.32 in.)

No. 2 idler pulley cover plate: 37.8 mm (1.49 in.)

4. CONNECT NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose to the engine.





5. INSTALL V-RIBBED BELT Installation

6. INSTALL FRONT FENDER APRON SEAL RH Installation

7. INSTALL FRONT FENDER LINER RH Installation

8. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH

HINT
Use the same procedures for the RH side and LH side Installation

9. INSTALL FRONT WHEEL RH

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

10. ADD ENGINE COOLANT Service and Repair

11. INSPECT FOR COOLANT LEAK Testing and Inspection

12. INSTALL NO. 1 ENGINE UNDER COVER Installation

13. INSTALL ENGINE UNDER COVER ASSEMBLY Installation

14. INSTALL V-BANK COVER SUB-ASSEMBLY Installation