Operation CHARM: Car repair manuals for everyone.

Installation





POWER STEERING: VANE PUMP (for 1GR-FE): INSTALLATION

1. INSTALL VANE PUMP





(a) Install the vane pump assembly with the 2 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(b) Install the wire harness clamp bracket with the bolt.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Connect the oil pressure switch connector.

NOTICE:
Make sure that no oil adheres to the connector.

2. CONNECT PRESSURE FEED TUBE ASSEMBLY





(a) Install a new gasket onto the pressure feed tube.

(b) Install the pressure feed tube with the union bolt.

Torque : 51 Nm (520 kgf-cm, 38 ft-lbf)

3. CONNECT OIL RESERVOIR TO PUMP HOSE NO. 1





(a) Connect the oil reservoir to pump hose No. 1 with the clip.

4. INSTALL FAN & GENERATOR V BELT Installation

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)

Service Precautions

6. ADD POWER STEERING FLUID

7. BLEED POWER STEERING FLUID Power Steering System

8. CHECK FOR POWER STEERING FLUID LEAKAGE

9. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO. 1 (for 4WD and Pre-Runner)

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)