Removal

BRAKE: BRAKE BOOSTER: REMOVAL

NOTICE:
Release the vacuum from the booster by depressing the brake pedal several times. then remove the brake master cylinder sub-assembly from the brake booster assembly.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

2. DRAIN BRAKE FLUID

NOTICE:
Immediately wash off any brake fluid that comes into contact with any painted surfaces.

3. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Remove the brake master cylinder Removal.

4. DISCONNECT VACUUM HOSE ASSEMBLY

(a) Slide the clip and disconnect the vacuum hose from the check valve.

5. DISCONNECT BRAKE BOOSTER CONNECTOR

(a) Disconnect the 2 brake booster connectors from the brake booster.

6. REMOVE FRONT DOOR SCUFF PLATE LH (for Regular Cab) Removal

7. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab, CrewMax) Removal

8. REMOVE COWL SIDE TRIM BOARD LH Removal

9. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH Removal

10. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIR BAG ASSEMBLY Removal

11. REMOVE PUSH ROD PIN

(a) Remove the clip and push rod pin.

12. REMOVE BRAKE BOOSTER ASSEMBLY

(a) Remove the 4 nuts, and then pull out the brake booster.





(b) Remove the brake booster gasket from the brake booster.

(c) Loosen the lock nut and then remove the clevis.

13. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY