Installation

2GR-FE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY (w/ Oil Pump)

(a) Install a new gasket.

(b) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Block, Three Bond 1207B or equivalent.

Standard seal diameter:

3.0 mm (0.118 in.) or more

Standard length:

10 mm (0.394 in.)

NOTICE:
* Be sure to clean and degrease the contact surfaces, especially the hatched areas in the illustration.
* When the contact surfaces are wet, wipe them off with an oil-free cloth before applying seal packing.
* Install the timing chin cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after the installation.

(d) Apply seal packing in a continuous line to the timing chain cover as shown in the illustration.

Seal packing:

For oil related part:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

For water related part:

Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

Standard seal diameter:

NOTICE:
* When the contact surfaces are wet, wipe them off with an oil-free cloth before applying seal packing.
* Install the timing chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after the installation.

(e) Temporarily install the timing chain cover with the 23 bolts and 2 nuts.

NOTICE:
Make sure there is no oil on the bolts. If there is oil on the bolts, clean them before installing them.

HINT
Bolt length:

* 40 mm (1.57 in.) for bolt A
* 55 mm (2.17 in.) for bolt B
* 25 mm (0.98 in.) for bolt C

(f) Tighten the bolts in this order: Area 1, Area 2, Area 3, Area 4.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf) for Area 1, 2 bolt

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf) for Area 3 bolt, nut

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf) for Area 4 bolt A

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf) for Area 4 except bolt A

2. INSTALL CRANKSHAFT PULLEY Reassembly

3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) Reassembly

4. INSTALL NO. 1 OIL PIPE Reassembly

5. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) Reassembly

6. INSTALL OIL PIPE Reassembly

7. INSTALL WATER INLET HOUSING Installation

8. INSTALL OIL PAN SUB-ASSEMBLY

(a) Install 2 new O-rings to the timing chain cover.

(b) Apply seal packing in a continuous line as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter:

3.0 to 4.0 mm (0.118 to 0.156 in.)

NOTICE:
* Remove any oil from the contact surface.
* Install the oil pan within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after the installation.

(c) Install the oil pan with the 16 bolts and 2 nuts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf) for bolt A

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf) for except bolt A, nut

9. INSTALL OIL STRAINER SUB-ASSEMBLY

(a) Install a new gasket and the oil strainer with the bolt and 2 nuts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

10. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

(a) Apply seal packing in a continuous line as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter:

3.0 to 4.0 mm (0.118 to 0.156 in.)

NOTICE:
* Remove any oil from the contact surface.
* Install the oil pan within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after the installation.

(b) Install the oil pan with the 16 bolts and 2 nuts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(c) Install a new gasket and the drain plug.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

11. INSTALL OIL FILTER ELEMENT KIT Replacement

12. INSTALL OIL FILTER CAP ASSEMBLY Replacement

13. INSTALL OIL DIPSTICK GUIDE

(a) Install a new O-ring to the dipstick guide.

(b) Install the dipstick guide with the bolt.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

14. INSTALL NO. 2 OIL DIPSTICK GUIDE

(a) Install a new O-ring to the dipstick guide.

(b) Install the dipstick guide with the bolt.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(c) Install the oil dipstick.

15. REMOVE ENGINE FROM STAND

16. INSTALL ENGINE ASSEMBLY

(a) Install the engine to the vehicle Installation.

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL