Operation CHARM: Car repair manuals for everyone.

Installation





PARKING BRAKE: PARKING BRAKE ASSEMBLY: INSTALLATION

1. INSTALL REAR DISC

(a) Align the matchmarks of the disc and axle hub and install the disc.

2. ADJUST PARKING BRAKE SHOE CLEARANCE





(a) Provisionally install the 2 hub nuts.

(b) Remove the hole plug, and turn the adjuster to expand the shoe until the disc locks.

(c) Contract the shoe adjuster until the disc rotates smoothly.

Standard:

Return 8 notches

(d) Install the hole plug.

3. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY





(a) Install the disc brake caliper with the 2 bolts and 2 washers.

Torque : 105 Nm (1,071 kgf-cm, 78 ft-lbf)

4. INSTALL REAR WHEEL

Torque : 112 Nm (1,137 kgf-cm, 82 ft-lbf)

5. BED IN PARKING BRAKE SHOES TO DISCS

(a) Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.

(b) Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.

(c) Drive the vehicle for about 400 m (0.25 mile) in this condition.

(d) Repeat this procedure 3 times.

NOTICE:
Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.

6. INSPECT PARKING BRAKE LEVER TRAVEL Testing and Inspection

7. ADJUST PARKING BRAKE LEVER TRAVEL Testing and Inspection