Operation CHARM: Car repair manuals for everyone.

Removal





2ZR-FE FUEL: FUEL INJECTOR: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

HINT
Service Precautions

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

3. REMOVE NO. 2 CYLINDER HEAD COVER Removal

4. DISCONNECT NO. 2 VENTILATION HOSE

(a) Disconnect the No. 2 ventilation hose.





5. REMOVE ENGINE WIRE

(a) Remove the 2 bolts and disconnect the ground wires.





(b) Disconnect the 4 fuel injector assembly connectors.

(c) Disconnect the 2 wire harness clamps.

(d) Disconnect the 4 wire harness clamps.





(e) Remove the 2 bolts and 2 wire harness brackets.





6. DISCONNECT FUEL TUBE SUB-ASSEMBLY

(a) Remove the No. 2 fuel pipe clamp (Type A).





(b) Remove the No. 2 fuel pipe clamp (Type B).





(c) Using SST, disconnect the fuel tube sub-assembly.





SST : 09268-21010

7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

(a) Remove the bolt and wire harness bracket.





(b) Remove the 2 bolts.





(c) Remove the bolt and the fuel delivery pipe sub-assembly.





(d) Remove the 2 No. 1 delivery pipe spacers.





8. REMOVE FUEL INJECTOR ASSEMBLY

(a) Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.





(b) For reinstallation, attach a tag or label to the injector shaft.





NOTICE:
Prevent entry of foreign objects by covering the fuel injector with a plastic bag.

(c) Remove the O-rings from the fuel injector assemblies.

(d) Remove the 4 injector vibration insulators.