Operation CHARM: Car repair manuals for everyone.

Installation





2GR-FE CHARGING: GENERATOR: INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

(a) Install the bracket with the bolt.





Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(b) Install the wire harness clamp stay.





Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

(c) Connect the wire harness clamp.





(d) Install the generator assembly to the cylinder block with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(e) Install the 2 bolts.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(f) Connect the generator connector to the generator assembly.





(g) Install the generator wire with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(h) Install the terminal cap.

(i) Connect the 2 wire harness clamps.

(j) Connect the magnetic clutch connector to the compressor and magnetic clutch.

2. INSTALL V-RIBBED BELT Installation

3. INSTALL RADIATOR ASSEMBLY Installation

4. INSTALL FAN SHROUD Installation

5. INSTALL RADIATOR SUPPORT UPPER Installation

6. CONNECT NO. 1 OIL COOLER OUTLET TUBE Installation

7. CONNECT NO. 1 OIL COOLER INLET TUBE Installation

8. CONNECT RADIATOR OUTLET HOSE Installation

9. CONNECT RADIATOR INLET HOSE Installation

10. CONNECT RADIATOR RESERVE TANK HOSE Installation

11. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly

12. INSTALL FRONT BUMPER ASSEMBLY Installation

13. INSTALL NO. 1 AIR CLEANER INLET Installation

14. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

15. INSTALL AIR CLEANER INLET ASSEMBLY Installation

16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

17. ADD ENGINE COOLANT Testing and Inspection

18. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection

19. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

20. INSTALL COOL AIR INTAKE DUCT SEAL Installation

21. INSTALL FRONT FENDER APRON SEAL RH

22. INSTALL ENGINE UNDER COVER RH

23. INSTALL ENGINE UNDER COVER LH

24. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

25. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

26. INSTALL FRONT WHEEL RH Installation