Installation

BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the nut to the brake pedal support assembly.





(b) Install the brake pedal support assembly with the 4 nuts.





Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

(c) Engage the clamp and connect the connector to the brake pedal stroke sensor assembly.





(d) Install the brake pedal support assembly to the instrument panel reinforcement with the bolt.





Text in Illustration









for Bolt A - Torque : 14 Nm (140 kgf-cm, 10 ft-lbf)

for Bolt B - Torque : 24 Nm (241 kgf-cm, 17 ft-lbf)

HINT
Two types of bolts each with a different torque specification are used.

2. INSTALL DRIVER SIDE JUNCTION BLOCK ASSEMBLY

(a) Install the driver side junction block assembly with the bolt and nut.





Torque : 14 Nm (138 kgf-cm, 10 ft-lbf)

3. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal sub-assembly.

(b) Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal sub-assembly.





4. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring to the brake pedal support sub-assembly and push rod pin.





5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

6. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation

7. INSTALL UPPER INSTRUMENT PANEL ASSEMBLY

HINT
Refer to the instructions for Installation of the upper instrument panel assembly Installation.

8. INSPECT AND ADJUST BRAKE PEDAL

HINT
Adjustments

9. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

10. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

HINT
Initialization