Disassembly
DOOR / HATCH: REAR DOOR: DISASSEMBLY
HINT
* Use the same procedure for both the RH and LH sides.
* The procedure described below is for the LH side.
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Service Precautions.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG
(a) Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.
4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL
(a) Using a moulding remover, disengage the 2 clips, 5 claws and 4 guides as shown in the illustration.
(b) Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.
5. REMOVE REAR ARMREST ASSEMBLY
(a) Using a moulding remover, disengage the 3 clips, 7 claws and 2 guides and remove the rear armrest assembly.
6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY
(a) Put protective tape around the rear door panel.
Text in Illustration
(b) Remove the 3 screws.
(c) Using a clip remover, disengage the 8 clips.
(d) Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.
Text in Illustration
(e) Disengage the reference boss from the rear door panel.
(f) Raise the rear door trim board sub-assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.
(g) Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.
(h) Using a screwdriver, disengage the claw and remove the No. 1 door scuff plate clamp from the rear door trim board sub-assembly as shown in the illustration.
Text in Illustration
7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
(a) Disengage the 2 claws and guide, and remove the rear door inside handle sub-assembly.
8. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP
(a) Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.
Text in Illustration
9. REMOVE REAR DOOR SERVICE HOLE COVER
(a) Disconnect the connector and remove the rear door service hole cover.
HINT
Remove any remaining butyl tape from the door.
10. REMOVE REAR DOOR CHECK ASSEMBLY
(a) Remove the bolt and 2 nuts, and rear door check assembly.
11. REMOVE REAR DOOR WEATHERSTRIP
(a) Using a clip remover, disengage the 20 clips and remove the rear door weatherstrip.
12. REMOVE REAR DOOR GLASS RUN
(a) Remove the rear door glass run.
13. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY
(a) Remove the 2 bolts and screw, and rear door lower window frame sub-assembly.
NOTICE:
When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.
14. REMOVE REAR DOOR QUARTER WINDOW GLASS
(a) Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.
(b) Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
15. REMOVE REAR DOOR GLASS SUB-ASSEMBLY
(a) Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.
NOTICE:
Do not damage the door glass.
16. REMOVE REAR DOOR FRAME GARNISH
(a) Disengage the clip and remove the rear door frame garnish.
HINT
This garnish needs to be replaced with a new one because the clip will break when removing it.
17. REMOVE REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY
(a) Remove the 4 screws.
(b) Disengage the guide and remove the rear door inside panel reinforce sub-assembly.
18. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector.
Text in Illustration
(b) Loosen the temporary bolt.
NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.
(c) Remove the 3 bolts.
(d) Remove the rear door window regulator assembly.
(e) Remove the temporary bolt from the rear door window regulator assembly.
19. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY
(a) Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.
20. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY
(a) Using a T30 "TORX" socket wrench, remove the 3 screws.
Text in Illustration
(b) Move the rear door lock with motor assembly downward and pull the release plate out of the rear door outside handle frame.
(c) When reusing the rear door lock with motor assembly:
(1) Remove the door lock wiring harness seal from the rear door lock with motor assembly.
21. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
(a) Using a screwdriver, disengage the claw.
(b) Remove the rear door lock remote control cable assembly.
22. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY
(a) Using a screwdriver, disengage the 3 claws.
(b) Remove the rear door inside locking cable assembly.
23. REMOVE REAR DOOR OUTSIDE HANDLE COVER
(a) Using a T30 "TORX" socket wrench, loosen the screw.
HINT
The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.
(b) Disengage the claw and remove the rear door outside handle cover.
24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY
(a) Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.
NOTICE:
The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.
(b) Remove the rear door outside handle assembly as shown in the illustration.
25. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD
(a) Disengage the 3 claws and remove the rear door front outside handle pad.
26. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD
(a) Disengage the 2 claws and remove the rear door rear outside handle pad.
27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Using a T30 "TORX" socket wrench, remove the screw and door handle nut.
Text in Illustration
(b) Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.
28. REMOVE REAR DOOR NO. 2 WEATHERSTRIP
(a) Using a clip remover, disengage the 5 clips and remove the rear door No. 2 weatherstrip.
29. REMOVE REAR DOOR PANEL CUSHION
(a) Disengage the 2 claws and remove the 2 rear door panel cushions.
30. REMOVE REAR DOOR BELT MOULDING ASSEMBLY
31. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING
32. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING
33. REMOVE REAR DOOR OUTSIDE STRIPE
34. REMOVE REAR DOOR LOWER OUTSIDE STRIPE