Removal

BRAKE (REAR): REAR BRAKE: REMOVAL

HINT
* Use the same procedure for the LH side and RH side.
* The following procedure is for the LH side.

1. REMOVE REAR WHEEL

2. DRAIN BRAKE FLUID

NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.

3. SEPARATE REAR FLEXIBLE HOSE

(a) Remove the union bolt and gasket, and separate the rear flexible hose from the rear disc brake cylinder assembly.





4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY

(a) Hold the rear disc brake cylinder slide pin, and remove the 2 bolts and rear disc brake cylinder assembly.





Text in Illustration





5. REMOVE REAR DISC BRAKE PAD

(a) Remove the 2 rear disc brake pads with rear disc brake anti-squeal shim kit from the disc brake cylinder mounting.





6. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

(a) Remove the rear disc brake anti-squeal shim from each rear disc brake pad.





(b) Remove the rear disc brake pad wear indicator plate from each rear disc brake pad.





7. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

(a) Remove the 2 rear disc brake pad support plates from the disc brake cylinder mounting.





8. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)

(a) Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.





9. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)

(a) Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.





10. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSHING

(a) Using a screwdriver with its tip wrapped with vinyl tape, remove the rear disc brake cylinder slide bushing from the rear disc brake cylinder slide pin.





Text in Illustration





NOTICE:
Do not damage the rear disc brake cylinder slide pin.

11. REMOVE REAR DISC BRAKE BUSHING DUST BOOT

(a) Remove the 2 rear disc brake bushing dust boots from the disc brake cylinder mounting.





12. REMOVE DISC BRAKE CYLINDER MOUNTING

(a) Remove the 2 bolts and disc brake cylinder mounting.





13. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG

(a) Remove the parking brake shoe adjusting hole plug.

14. REMOVE REAR DISC

(a) Put matchmarks on the rear disc and the rear axle hub.





Text in Illustration





(b) Release the parking brake and remove the rear disc.





HINT
If the disc cannot be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.