Installation
BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: INSTALLATION
1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD Testing and Inspection
2. INSTALL BRAKE MASTER CYLINDER O-RING
(a) Install a new brake master cylinder O-ring to the brake master cylinder sub-assembly.
3. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
NOTICE:
When installing a new brake master cylinder sub-assembly, remove the protectors from the master cylinder piston and outlet ports.
(a) Install the brake master cylinder sub-assembly and front No. 1 brake tube way to the brake booster assembly with the 2 nuts.
Text in Illustration
Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)
NOTICE:
* Do not hold the brake master cylinder sub-assembly by the master cylinder piston. Hold the brake master cylinder sub-assembly by its body or its reservoir when carrying it.
* Do not pull out the master cylinder piston.
* Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.
* When installing the brake master cylinder sub-assembly to the brake booster assembly, or when removing the brake master cylinder sub-assembly from the brake booster assembly, make sure that the brake master cylinder sub-assembly is kept horizontal or its tip faces downward (the master cylinder piston faces upward) to prevent the master cylinder piston from falling out.
* Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the master cylinder piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the master cylinder piston.
* Do not kink or damage the brake lines.
* Do not allow brake lines to twist and interfere with other parts or vehicle body during flexible hose tightening.
* Do not allow any foreign matter such as dirt or dust to enter the brake lines.
(b) Using a union nut wrench, connect the 6 brake lines and install the brake master cylinder to way tube to the brake master cylinder sub-assembly.
a - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)
b - Torque : 20 Nm (199 kgf-cm, 14 ft-lbf)
NOTICE:
* Do not kink or damage the brake lines.
* Do not allow brake lines to twist and interfere with other parts or vehicle body during flexible hose tightening.
* Do not allow any foreign matter such as dirt or dust to enter the brake lines.
* Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.
(c) Connect the reservoir level switch connector and engage the clamp.
4. BLEED BRAKE SYSTEM
Service and Repair
5. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2AR-FE) Installation
6. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2AR-FE)
7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2AR-FE) Installation
8. INSTALL INLET AIR CLEANER ASSEMBLY (for 2AR-FE) Installation
9. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2GR-FE) Installation
10. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2GR-FE)
11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE) Installation
12. INSTALL INLET NO. 2 AIR CLEANER (for 2GR-FE) Installation
13. INSTALL COOL AIR INTAKE DUCT SEAL Installation
14. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY
(a) Install the front outer cowl top panel sub-assembly with the 10 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Engage the 2 clamps to install the wire harness to the front outer cowl top panel sub-assembly.
15. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Installation