Operation CHARM: Car repair manuals for everyone.

Removal





2AR-FE COOLING: RADIATOR: REMOVAL

1. PRECAUTION

NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Service Precautions.

2. DRAIN ENGINE COOLANT Service and Repair

3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

4. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

5. REMOVE ENGINE UNDER COVER RH

6. REMOVE ENGINE UNDER COVER LH

7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. REMOVE COOL AIR INTAKE DUCT SEAL Removal

9. REMOVE INLET AIR CLEANER ASSEMBLY Removal

10. REMOVE RADIATOR GRILLE SUB-ASSEMBLY Removal

11. REMOVE RADIATOR RESERVE TANK ASSEMBLY

(a) Disconnect the radiator reserve tank hose.





(b) Remove the 2 bolts and radiator reserve tank assembly.

12. DISCONNECT NO. 1 RADIATOR HOSE

(a) Disconnect the No. 1 radiator hose.





13. DISCONNECT NO. 2 RADIATOR HOSE

(a) Disconnect the No. 2 radiator hose and clamp.





14. REMOVE HOOD LOCK ASSEMBLY Removal

15. REMOVE UPPER RADIATOR SUPPORT

(a) Disconnect the 2 connectors.





(b) Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.





(c) Remove the 2 radiator support cushions.

16. REMOVE RADIATOR ASSEMBLY

(a) Disconnect the 2 clamps and 2 connectors.





(b) Remove the 4 bolts and separate the condenser assembly from the radiator assembly.





(c) Remove the radiator assembly with fan assembly.





NOTICE:
Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

(d) Remove the 2 lower radiator supports.

(e) Release the 3 claws and lift the fan assembly from the radiator.