Removal

2AR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL

1. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

2. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

3. REMOVE ENGINE UNDER COVER LH

4. REMOVE ENGINE UNDER COVER RH

5. REMOVE FRONT EXHAUST PIPE ASSEMBLY

(a) Disconnect the heated oxygen sensor connector.





(b) Remove the 2 bolts, 2 compression springs and 2 nuts.





(c) Remove the front exhaust pipe assembly from the exhaust pipe support.

(d) Remove the 2 gaskets from the exhaust manifold converter sub-assembly and front exhaust pipe assembly.

6. REMOVE MANIFOLD STAY

(a) Remove the bolt, nut and manifold stay.





7. REMOVE NO. 2 MANIFOLD STAY

(a) Remove the bolt, nut and No. 2 manifold stay.





8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (except PZEV)

(a) Remove the 4 bolts and No. 1 exhaust manifold heat insulator.





9. REMOVE EGR INLET EXHAUST MANIFOLD PLATE (for PZEV)

(a) Remove the bolt and EGR inlet exhaust manifold plate.





10. REMOVE AIR FUEL RATIO SENSOR

Removal

11. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

(a) Remove the 5 nuts and exhaust manifold converter sub-assembly (except PZEV).





(b) Remove the 5 nuts and exhaust manifold converter sub-assembly (for PZEV).





(c) Remove the exhaust manifold to head gasket (except PZEV).





(d) Remove the exhaust manifold to head gasket (for PZEV).





12. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (except PZEV)

(a) Remove the 2 bolts and No. 2 exhaust manifold heat insulator.





13. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR

(a) Remove the 4 bolts and No. 1 manifold converter insulator (except PZEV).





(b) Remove the 4 bolts and No. 1 manifold converter insulator (for PZEV).