Installation
2GR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION
1. INSTALL INTAKE MANIFOLD
(a) Set 2 new gaskets on each cylinder head sub-assembly.
NOTICE:
* Align the port holes of the gaskets and cylinder head sub-assembly.
* Make sure that the gaskets are installed in the correct direction.
(b) Set the intake manifold on the cylinder head sub-assembly.
(c) Install and tighten the 6 bolts and 4 nuts uniformly in several steps.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation
3. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
4. INSTALL NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side) Installation
5. INSTALL NO. 2 ENGINE MOUNTING STAY RH (for Engine Mounting Stay Side) Installation
6. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
NOTICE:
DO NOT apply oil to the bolts as listed below
(a) Install 3 new gaskets to the intake air surge tank assembly.
(b) Temporarily install the intake air surge tank assembly with the 4 bolts and 2 nuts.
(c) Using a 5 mm hexagon socket wrench, in several steps, uniformly tighten the 4 bolts and 2 nuts in the order shown in the illustration.
Bolt - Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)
Nut - Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)
(d) Install the throttle body bracket and No. 1 surge tank stay with the 2 bolts.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(e) Install the vacuum hose clamp with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
(f) Connect the connector to the intake air control valve assembly.
(g) Connect the 2 water by-pass hoses and fuel vapor feed hose.
(h) Connect the connector and wire harness clamp to the throttle body assembly.
(i) Connect the hose clamp and union to check valve hose.
(j) Connect the ventilation hose.
7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
8. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY Installation
9. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Installation
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
11. ADD ENGINE COOLANT Service and Repair
12. INSPECT FOR COOLANT LEAK Testing and Inspection
13. INSPECT FOR FUEL LEAK Fuel System
14. INSTALL V-BANK COVER SUB-ASSEMBLY Installation