Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation





AXLE AND DIFFERENTIAL: DIFFERENTIAL MOUNT CUSHION: INSTALLATION

1. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION

(a) Using SST, install a new rear No. 1 differential mount cushion.





Text in Illustration





SST : 09570-24011

(A):

5.0 to 6.0 mm (0.197 to 0.236 in.)

(B):

+/- 3°

NOTICE:
* Install the rear No. 1 differential mount cushion so that the protrusion is positioned upward.
* Install the rear No. 1 differential mount cushion within +/- 3° from the center.
* Temporarily install the rear No. 1 differential mount cushion to the rear suspension member before installing SST to prevent the rear No. 1 differential mount cushion from being tilted.
* Apply grease to the threads of the SST bolts before use.
* Be sure to use SST in the correct combination.
* Do not set SST in the wrong direction.
* Make sure that SST contacts the entire rear No. 1 differential mount cushion seating surface.
* Do not slant the SST bolts.
* Tighten the 2 SST bolts equally into the 2 rear No. 1 differential mount cushion holes.

2. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION

(a) Using SST, install a new rear No. 2 differential mount cushion.





SST : 09570-24011

(A):

5.0 to 6.0 mm (0.197 to 0.236 in.)

(B):

+/- 3°

NOTICE:
* Install the rear No. 2 differential mount cushion within +/- 3° from the center.
* Temporarily install the rear No. 2 differential mount cushion to the rear suspension member before installing SST to prevent the rear No. 2 differential mount cushion from being tilted.
* Apply grease to the threads of the SST bolts before use.
* Be sure to use SST in the correct combination.
* Do not set SST in the wrong direction.
* Make sure that SST contacts the entire rear No. 2 differential mount cushion seating surface.
* Do not slant the SST bolts.

3. INSTALL DIFFERENTIAL CARRIER ASSEMBLY WITH DIFFERENTIAL SUPPORT

HINT
Refer to the procedure from Install Differential Carrier Assembly with Differential Support Installation.