Operation CHARM: Car repair manuals for everyone.

Sealing Flange, Transmission Side






Sealing Flange, Transmission Side

Special tools, testers and auxiliary items required

Hand Drill with Plastic Brush Attachment

Protective Eyewear

Silicone Sealant (D 174 003 A2)

Guide Sleeve (T20097)

Removing

Transmission is removed.

Dual mass flywheel or drive plate is removed, refer to => [ Dual Mass Flywheel ] Dual Mass Flywheel.

- Unhook the intermediate plate from the sealing flange and the alignment sleeves - arrows -.





- Remove the bolts - 1 through 8 -





- Remove the sealing flange.

Installing

Note the expiration date of the silicone sealant.

The sealing flange must be installed within 5 minutes after application of the silicone sealant.

The sealant bead may not be thicker than specified, otherwise the excess sealant could enter the oil pan and clog the oil intake tube.

After installing the sealing flange, the sealant must dry for approximately 30 minutes. Only after then may the engine oil be added.

- Remove any sealant residue from the cylinder block using a flat blade scraper.


Wear safety glasses.

- Remove remaining sealant from the sealing flange using for example, a rotating plastic brush.





- Clean sealing surfaces, must be free of oil and grease.

- Cut the tube nozzle at the front mark (nozzle diameter approximately 2 mm).





- Apply silicone sealant to the clean sealing surface of the sealing flange as illustrated.





Sealant bead thickness: 2 to 3 mm

- Install the guide sleeve (T20097) on the crankshaft.





- Slide the sealing flange onto the crankshaft using the (T20097).

- Tighten the bolts in sequence - 1 through 8 - as shown:





- 1. Install the bolts and tighten by hand.

- 2. Tighten the bolts to 9 Nm.

The rest of the installation is performed in the reverse order of removal.