Clutch Release Bearing: Description and Operation
Clutch Release Mechanism Overview
Special tools, testers and auxiliary items required
• Torque Wrench (5-50 Nm) (V.A.G 1331)
• Grease for Clutch Splines (G 000 100)
1 Transmission
2 Ball Stud
• 25 Nm
• To remove and install, remove the transmission.
• Remove grease from the release lever contact surfaces.
• Lubricate using grease for clutch splines (G 000 100).
3 Input Shaft Seal
• To remove and install, remove the transmission.
• Removing and installing, see - item 12 -=> [ Guide Sleeve ] Transmission Housing and Clutch Housing.
4 Guide Sleeve
• To remove and install, remove the transmission.
• With a vulcanized O-ring.
• Replace the guide sleeve and O-ring if the O-ring is damaged.
5 Spring
• To remove and install, remove the transmission.
• Attach to the clutch release lever.
6 Bolt
• 20 Nm
7 Clutch Release Lever
• To remove and install, remove the transmission.
• Remove and install together with the release bearing.
• Remove any grease already present.
8 Release Bearing
• To remove and install, remove the transmission.
• Do not wash the bearing, just wipe it off.
• Replace loud bearings.
• Removing from, and installing to the clutch release lever.
• Lubricate the release lever contact surfaces with MoS 2 grease.
9 Bolt
• 20 Nm
10 Clutch Slave Cylinder
• Removing and installing, refer to => [ Slave Cylinder ] Service and Repair.
11 Plunger
12 Assembly Bolt
• Secures the clutch release lever when installing the transmission.
• Remove after installing the transmission.
• Use an M6 x 35 bolt if the assembly bolt - item 12 - is missing.
Clutch Release Lever with Release Bearing, Removing and Installing
- Unhook the spring - arrow 1 -.
- Remove the clutch release lever - arrow 2 - and release bearing.
- Installation is performed in the reverse order of removal.
Release Bearing, Removing and Installing
- Press the tabs - arrows - together on the backside of the clutch release lever and remove the release bearing - A - out of the clutch release lever.
- To install, press the release bearing - A - into the clutch release lever until the tabs - arrows - engage.