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Clutch Release Bearing: Description and Operation






Clutch Release Mechanism Overview

Special tools, testers and auxiliary items required

Torque Wrench (5-50 Nm) (V.A.G 1331)

Grease for Clutch Splines (G 000 100)






1 Transmission

2 Ball Stud

25 Nm

To remove and install, remove the transmission.

Remove grease from the release lever contact surfaces.

Lubricate using grease for clutch splines (G 000 100).

3 Input Shaft Seal

To remove and install, remove the transmission.

Removing and installing, see - item 12 -=> [ Guide Sleeve ] Transmission Housing and Clutch Housing.

4 Guide Sleeve

To remove and install, remove the transmission.

With a vulcanized O-ring.

Replace the guide sleeve and O-ring if the O-ring is damaged.

5 Spring

To remove and install, remove the transmission.

Attach to the clutch release lever.

6 Bolt

20 Nm

7 Clutch Release Lever

To remove and install, remove the transmission.

Remove and install together with the release bearing.

Remove any grease already present.

8 Release Bearing

To remove and install, remove the transmission.

Do not wash the bearing, just wipe it off.

Replace loud bearings.

Removing from, and installing to the clutch release lever.

Lubricate the release lever contact surfaces with MoS 2 grease.

9 Bolt

20 Nm

10 Clutch Slave Cylinder

Removing and installing, refer to => [ Slave Cylinder ] Service and Repair.

11 Plunger

12 Assembly Bolt

Secures the clutch release lever when installing the transmission.

Remove after installing the transmission.

Use an M6 x 35 bolt if the assembly bolt - item 12 - is missing.

Clutch Release Lever with Release Bearing, Removing and Installing





- Unhook the spring - arrow 1 -.

- Remove the clutch release lever - arrow 2 - and release bearing.

- Installation is performed in the reverse order of removal.

Release Bearing, Removing and Installing





- Press the tabs - arrows - together on the backside of the clutch release lever and remove the release bearing - A - out of the clutch release lever.

- To install, press the release bearing - A - into the clutch release lever until the tabs - arrows - engage.