Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Evaporator Core: Service and Repair




Replacing the evaporator

Preparations
- When replacing evaporator climate control system should be removed according to 'Climate control assembly, replacing'. Climate Control Assembly. Replacing

Removing




- First remove central module screws (2x) and clips (2x).
- Then remove evaporator cover screws (5x) and clips (4x).
- Lift evaporator out.


Install

Before installing a new evaporator it should be treated with oder eliminating agent.

Install:
- Evaporator.
- Evaporator cover.

NOTE: Ensure that the rubber seal is correctly positioned in the cover.

Replace gasket

- Install climate control system according to 'Climate control replacing: Installation'