Transfer Cover Oil Seal Replacement

Transfer Cover Oil Seal Replacement

Special Tools Required

- Oil Seal Driver Attachment, 65 mm 07JAD-SH30100
- Driver Handle, 15 x 135L 07749-0010000

1. Remove the transfer assembly Transfer Assembly Removal.

2. Remove the transfer cover (A) from the transfer housing (B), then remove the O-ring (C) from the transfer cover.






3. Remove the oil seal (A) from the transfer cover.






4. Drain the transfer fluid (hypoid gear oil) from the transfer housing.

5. Install a new oil seal (A) in the transfer cover (B) to a height (C) of 0-1 mm (0-0.04 in) above the transfer cover surface using the 15 x 135L driver handle and the 65 mm attachment.






6. Install a new O-ring (A) on the transfer cover (B), then install the transfer cover on the transfer housing (C).






7. Remove the filler plug (A), then refill the transfer assembly with transfer fluid (hypoid gear oil). Use an SAE 90 viscosity hypoid gear oil, API classified GL4 or GL5 only.













8. Install the filler plug with a new sealing washer (B).

9. Install the transfer assembly Transfer Assembly Installation.