Reassembly

To install, follow the removal steps in the reverse order, noting the following points:

Grease application places
^ Bushing in rear cover and center bracket
^ Gears in reduction gear
^ Shift lever operating portion
^ Sliding portion of pinion
^ Plunger sliding portion of magnetic switch

Reassembling Yoke Assembly
Before reassembly, make sure that no metallic parts attach to the yoke assembly. Because of strong magnetic force, hold the yoke assembly and insert it slowly into the armature.




Pinion jump-out dimension
^ Connect the "+" cable of battery to terminal S and the "-" cable to terminal M. Turn the switch ON, and measure pinion travel dimension "lamda" in thrust direction from the jump-out position.

In measuring the dimension, pull the pinion out a little in the arrow direction.

Dimension Standard mm (in)
Lamda 0.05 (0.002)-1.5 (0.06)




If the measured value is out of standard, insert dust cover, or disassemble and adjust.

Characteristic Test
For easily confirming the characteristics, conduct the no-load test as follows:
* Rating as short as 30 seconds requires rapid testing.




^ Fix the starter on the test bench, and wire as shown. When the switch is closed, the current flows and the starter runs under no load. At this time, measure current, voltage and speed to check if they satisfy the standard.